BobE wrote:
Bolted to Floor wrote:
Always look for the temperature rating of the insulation no matter where you buy any cable... even for a battery under the hood. It might be big cable, but a low temp insulation rating will reduce the amount of cranking amps making it to the battery.
Bolted to Floor – just a clarification wire insulation temperature limits; the issue with insulation is its ability to dissipate, and withstand, heat without degradation. If you’re referring to the National Electric Code (NEC) ratings, remember these are for specific installations, like “three wires in a raceway” or a cable open to “free air”, and the ability of the wire/cable to safely provide that rated current on a 24/7/365 basis.
For battery cables in a vehicle where high current draw occurs for a very short time, during starting the engine, the insulation temperature rating is not as critical. I believe any battery cable being sold will have the appropriate insulation for that application.
Bob, There is a whole lot of truth here. The tables from the NEC are based on a set temperature, like 86 F. When the temp goes up, multipliers are used to adjust the ampacity for the temp range for the application. You can have a wire with a 90C/194F insulation rating that could drop 50% of its ampacity trying to work at the temp range its rated for. I haven’t had any luck finding those tables for the wire I installed on the car or welding lead, just a note that temperature would have an affect. When the car is cool, all is good. Once the bay is heat soaked from driving, it’s a different story. You could be absolutely right that it’s not as critical as I’m thinking it is, but I would still start with as high a temp rating as I can get. There are many variations to wire insulations and its up to us to make sure we pick the right application.
The green jalopy has a lot of under hood heat, even with the Shelby fish gills letting it escape. It has the #2 cable routed from battery to start solenoid to starter….. it has some hesitation to start spinning and spins a little slower when the engine bay has been heated up.
Design changes!! The more times you do it the more you see ways to improve. Is it worth redoing now or waiting till the next car/time.