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2/27/2020 4:38 PM  #1


power disc brake conversion 1967 mustang

Standing in the engine compartment rebending the prebent  brake lines from the master cylinder to the new
proportioning valve. I loosen the power  booster for wiggle room to remove the power drum master cylinder
and install the power disc master cylinder. I had a rebuilt master cylinder (disc brakes), but I bought a new one
it's such a pita to change with the engine in the car. Both new and rebuilt master cylinders are the same length,
the new one stated as the proper length.Both as a little longer than the power drum master cylinder.I am using a
bendix booster (it worked great with the power drum brakes). My problem is the disc master cylinder went bolted
in place contacts the the shock tower, not hard but no clearance , should I leave it alone, or try to tap in the shock
tower, or try to grind a little bit off the end end of the master cylinder?? (I'm not a big fan of the last two choices).
I'm sure I'm not the only one to run into this,PLEASE ADVISE GIVE ME YOUR INPUT THANKS mustang stu 

 

2/27/2020 6:53 PM  #2


Re: power disc brake conversion 1967 mustang

Washers (no more than two ea) between driver side studs of the booster spacer and the firewall will usually angle the booster justvenough to clear the shock tower. 

You will need more than two washers per booster stud because of the hollow back of the booster plate    Add enough to just barely angle the booster.

Normally, once the booster and mc are completely bolted up tight, the mc will just barely clear the shock tower.  Of course, no two Mustangs are the same. 

I do have an extra Midland-Ross booster that has been rebuilt and restored that I bought for my Shelby. Since I sold the car, I will be selling the booster.  If you have tried to find one lately, you know they are getting hard to come by.   It MIGHT give you 1/8” extra clearance.  But it is not cheap.  I actually prefer the Bendix version for performance.

Should you decide to grind the end of the mc, take the pistons out and measure to see how thick the end is before you modify it.  I would think you would want at least 1/8” thickness left after grinding for clearance.


Money you enjoy wasting is NOT wasted money... unless your wife finds out.
 

2/27/2020 7:41 PM  #3


Re: power disc brake conversion 1967 mustang

To get around the hollow booster plate, I loctite a nut on the studs,at the right height, then add a washer. It gives something solid to tighten against.
Set the height of the nut and washer to be level with the booster plate. If you need to angle it, then put an extra washer or two on the driver side studs.

Last edited by 50vert (2/27/2020 7:57 PM)


"Those telephone poles were like a picket fence"
 

2/28/2020 4:09 PM  #4


Re: power disc brake conversion 1967 mustang

50vert wrote:

To get around the hollow booster plate, I loctite a nut on the studs,at the right height, then add a washer. It gives something solid to tighten against.
Set the height of the nut and washer to be level with the booster plate. If you need to angle it, then put an extra washer or two on the driver side studs.

 
I used to just stack washers on the studs to take up the hollow space, but I like Barry’s solution better!


Money you enjoy wasting is NOT wasted money... unless your wife finds out.
 

Board footera


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