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9/26/2020 6:08 AM  #1


installing new wiring harness

About to start install of new American Autowire Harness in my 67 Mustang.

Anyone that's done this that can share any do's and don't would be appreciated.

Also recommendations for wrapping harness.  Should I use high quality black electrical tape  or a tape specific for harnesses(non adhesive) as mentioned in the instructions?  or use one of the braided wraps for everything ?

I plan to use braided wrap on anything visible under the hood.

.

 

9/26/2020 9:53 AM  #2


Re: installing new wiring harness

I used AAW in my 68 and bought the special crimp tools.
All my firewall forward wires exit the cabin to under fender through splash shields enclosed in surplus dishwasher drain hoses sealed at both ends on both sides.
In retro should have used all Weatherpak where possible, the supplied ones are ancient Delco  type.
One of my goals was to hide under hood wiring and “trunk the battery”
The stock location of the fuse box is a pain and hard to access, find a better place , perhaps glove box area.
Lay out the stock harness and use it to copy the route of the new wires to o/e components, leave wires long and terminate after final harness location.
I used tie wraps mostly to se use the wires, braided wrap is nice if needed underhood.
Don’t use electrical tape, it goes gooey in short order, I used non sticky harness tape in a few places.
That’s all I got for now unless my memory gets jogged.


Good work ain't cheap, Cheap work ain't good!   Simple Man
 

9/26/2020 1:09 PM  #3


Re: installing new wiring harness

yeah I wish I had a better location for the fuse panel but so far not a lot of good options

     Thread Starter
 

9/26/2020 1:14 PM  #4


Re: installing new wiring harness

I wrap the exposed portions of the harness in my mustang with high quality electrical tape.  Though friction tape is another option that doesn't leave a residue and still looks period correct. 

I'll use split loom for areas that aren't easily seen, because it makes working on the harness a lot easier in the future. 

Last edited by TKOPerformance (9/26/2020 1:15 PM)

 

9/26/2020 8:02 PM  #5


Re: installing new wiring harness

I did like Rudi!!
Best  place I found for a fuse panel is...........(wait-for-it.)... leave all the wires going to the fuse panel about 3 feet long....neatly tie wrap them together.......just lay it on top of the heater plenum!.
When you need to check any fuses you can sit in the passenger seat and just pull the entire fuse panel out and lay it in your lap to work on it. When done just slip it back under dash on top of plenum!! It won't fall out and it won't rattle.
Simple
6sal6


Get busy Liv'in or get busy Die'n....Host of the 2020 Bash at the Beach/The only Bash that got cancelled  )8
 

9/26/2020 9:53 PM  #6


Re: installing new wiring harness

I always thought of 3M Scotch 33 as a high quality electrical tape.....it ain’t so any more. That stuff will be gooey and sticky in short order sticking to you, the wire, and anything else it touches. I like the braided sleeve material. McMaster Carr has one that looks just like the stuff Painless sells. The ends can be secured with heat shrink or friction tape. I made a reference to it here not to long ago. Should be able to do a search and find it. 

The down side to any type of tape is that wire you decide to add after it’s all taped!!! 

If you have to add in connectors, weather packs are a good choice. There are a few on my car. 

Bullet Bob has a nice list of electrical goodies he has shared will several on the site. It helped me a great deal. 

Before you start, take the time to think about what you want for electrical components. Plan as much as you can for adding any items that are not included in the harness you bought. Make a diagram to use as your blueprint of where it will all be located. Good planning leads to a quality product, not something that looks like a series of afterthought!!

Make notes in your instructions pamphlet that came with your harness and don’t loose it. If they are like Painless, changes get made to harnesses and the instructions get revised. Older revisions are not always available if you loose yours. Good luck. 


John  -- 67 Mustang Coupe 390 5 speed
 

9/27/2020 5:29 AM  #7


Re: installing new wiring harness

Weatherpack connectors are easy to work with and I've used them for a lot of wiring over the years.  The trouble I have with them in my '67 is that they have a look straight out of the '80s.  Period wise they just don't fit.  So instead I buy molded rubber connectors that look like the ones Ford was using in the '60s and splice them in.  They are not anywhere near as well sealed as Weatherpacks, but I just put a light coat of dielectric grease on the prongs and sockets and as I never drive my car in the wet weather I've never had an issue.  To each his own, and this is just my opinion/taste.

 

9/27/2020 9:09 AM  #8


Re: installing new wiring harness

I used split loom in some  areas. I also ran some flexible conduit in the passenger fender well. I ran it from the top rear hood area to the front lower hood area. 


If this forum can't fix it, it isn't broke.
 

9/27/2020 1:26 PM  #9


Re: installing new wiring harness

wsinsle wrote:

I used split loom in some  areas. I also ran some flexible conduit in the passenger fender well. I ran it from the top rear hood area to the front lower hood area. 

Yeah........that "connector" (on the driver side of firewall) ...you know, the one that we bang with our hand or a wrench.....I pulled it into the inside (plug and all) and ran the wires over to the passenger side floor board through conduit into a junction box. From there I  entered the engine compartment into the battery well area with some wires. Other wires (mainly headlight/turn signal) went across just below the radiator support.
Inside the battery area...I made a cover for it because the battery has been moved to the trunk...are my lights/horn/fan relays, MSD box, even the coil. Wires for the coil, oil pressure, temp guage and the coil wire itself are  routed along the bottom of the lower radiator hose and up the front of the engine.
It's all pretty stealthy! (I think!) Worked flaw lesslie for years.
 
6s6


Get busy Liv'in or get busy Die'n....Host of the 2020 Bash at the Beach/The only Bash that got cancelled  )8
 

9/27/2020 2:11 PM  #10


Re: installing new wiring harness

I re did the entire wiring harness in my '66 w/ a 5.0 swap.  Bought an EFI harness and 1966 chassis harness from painless wiring.

1) ground ground ground.  Make sure you utilize proper grounds.  

2) Don't use that hard plastic electrical tape.  Use the stuff that BMW uses.  It's almost like a felt on the outside.  Looks just as good if not better and doesn't get all sticky and messy over time.  You can find it on Amazon.

3) One of those quick wire stripper tools are a god send.  

4) Quality electrical braiding can be found in different sizes and large rolls on amazon.  

5) There are these push in zip ties (also found on amazon) that work great for sheetmetal.  you just drill a .250 hole and press in and then you have a solid anchor for your wires.  They come in packs of 25 so if you need to redo some wiring just cut it off and replace.

6) If you were going to add some accessories or add ons like an electrical fan, custom audio system, fog lights, multi spark ignition, etc.... now would be the time.  Running wires later sucks.

 

 

Board footera


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