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1/14/2021 11:27 PM  #1


Dented frame rails

The front frame rails on my 67 fastback look like someone (maybe me) has been using them as the lift point for a jack for the last 54 years.
I've got some sub-frame connectors to install so now is the time to undo the damage.
My first thought is to cut an access strip from above and use a piece of square stock to pound them back into shape.
That way I can use a hammer and dolly to clean up my work and make them look pretty good.
Then I'd weld in a thicker gauge steel on the top to make the whole area stronger than it was to begin with.

I assume that if I used a stud puller, I'll end up with a very uneven surface as I'll end up hammering the high spots back down after creating hundreds of metal zits.

Short of welding in all new frame rails or cladding them with flat metal, does anyone have a better idea?

Thanks in advance for your ideas.
 

 

1/15/2021 6:02 AM  #2


Re: Dented frame rails

Depending on the gauge of metal a stud puller likely won't move it anyway.  They are great for small dents in door skins, quarters, fenders and other light gauge metal, but on the heavier stuff they tend to just snap off without moving the metal.  Your plan is the best method.  You can also shrink the metal if needed by heating it up with a torch and letting it cool.  Don't quench it as some people recommend.  It will shrink enough from just cooling in the air.  Quenching it tends to embrittle the steel making it harder and more likely to crack.  If its really pushed out of shape you'll need to shrink it because the metal will have stretched.  I used this method to fix the lower radiator support in my '89 GT. 

 

1/15/2021 7:41 PM  #3


Re: Dented frame rails

Don’t bother.  Those are actually floor beams and are easy to replace.  When I did my frame connectors, I extended the front ones all the way up front where the frame rail kicks up.  This can only be extended if you remove the floor beams.   I used thick wall tubing and plug welded the sides to the new floor beams.  So the new beams now have 1/8” thick square tubing inside.  They were bent from bottle jack use like yours.  Will never bend again.  $100 or so should do both sides.   There are several different manufacturers and not all are created equal.


Money you enjoy wasting is NOT wasted money... unless your wife finds out.
 

1/15/2021 7:42 PM  #4


Re: Dented frame rails









Money you enjoy wasting is NOT wasted money... unless your wife finds out.
 

1/15/2021 8:21 PM  #5


Re: Dented frame rails

Great idea and execution Steve. Who bent the square tube for you?


Bob. 69 Mach 1, 393W, SMOD Toploader, Armstrong  steering, factory AC.
 

1/15/2021 9:17 PM  #6


Re: Dented frame rails

I've picked up a set of sub-frame connectors from Street or Track as I'm going to be using their 3 bar rear suspension and they include the mounting point for the longer, lower control arms already installed.
I figured I'd open the floor, hammer things flat then weld in a nice hunk of steel in the bottom of the frame rail so that when the car gets lifted there again, it won't deform.

     Thread Starter
 

1/15/2021 10:50 PM  #7


Re: Dented frame rails

They are Tin Man subframes.  I used square tubing and some plate steel pieces I fabricated and welded together to extend them inside the new floor beams. The floor beams appear original now, except they actually cover the new subframe connector extensions.


Money you enjoy wasting is NOT wasted money... unless your wife finds out.
 

Board footera


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