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8/28/2013 6:21 PM  #76


Re: Removed thermostat, what a difference! Yes Tubo engine ran cooler :)

MustangSteve wrote:

I like to break things down to their simplest parts when a question comes up.  I want your help to help me understand this correclty.  It seems that someone posted an argument that keeping water in the radiator longer does not help it cool any more.

To simplify this, lets assume we have a simple radiator ALONE.  No engine to complicate things.  If I pour the radiator 100% full of 200 degree water and push it through the air for 30 seconds, the water will be cooled down a certain amount.  Now, if I do the same experiment, but I push the radiator through the air for one minute, it would make sense to me the water would get colder than if it was only done for 30 seconds.  I cannot see why this would not be true.

That said, the longer the water stays in the radiator, the cooler it will be when it comes OUT of the radiator.

Now, the complicating factor to this seemingly simple experiment is that the water being held in the engine by the thermostat is getting hotter and hotter all the while.  Waiting on the water in the radiator to get as cool as possible is creating an adverse condition in the block.

So, there needs to be a balancing act involved.  The thermostat holds hot water back until it reaches a preset temperature, then releases a bit of water into the radiator, at the same time, some of that cool water is coming out of the radiator.  When the cool water reaches the thermostat, it closes down, maybe just a little, maybe alot, depending on how cool the water is.  Then the cycle repeats.

The science of all this is sizing the radiator correctly to match the thermostat and the engine's mass and coolant volume so it all actually works.  That is the class I slept through, I guess. 

So...somebody 'splain it to me how water held in a radiator longer does not get cooled more than water held for a shorter time...  I'm listening...

If your sentence, highlighted in blue above, is in reference to the information I posted, that is not completely what was said. Holding water longer in the radiator will cool it more --eeeventually. But, in the time it would take to extract a significant and useful amount of heat from the coolant, the engine is still banging away and continually inducing large amounts of heat into the water that's being bogged down inside it. The 'extra' time the water is held in the heat exchanger [radiator] isn't worth the (relatively) small amount of BTUs it would remove in relation to what's happening to the backed up water inside the engine.

If someone is experiencing cooling problems to begin with, slowing the flow through the radiator is only going to make the water being heated inside the engine that much hotter if the water inside the engine (the source of where the heated water is coming from to begin with) is bottle-necked by retarding the flow through the radiator. 

The greater the temperature difference between two substances (Delta-T), the faster the (intial) rate of thermal transfer, but only up to a point. The article I posted illustrated this example by taking a piece of red-hot steel and quenching it into a bucket of ambient water for just a few seconds.  Almost instantly, the temperature of the red-hot steel is dropped dramatically. You could take the steel out of the water and touch it but it would still be warm to very warm to the touch. You could put it back in the bucket to soak longer to cool it completely down to the temperature of the ambient water but, as the two differences in temperature (heated steel vs. ambient water) begins to get closer, the differences in the Delta-T become exponentially less and less --in other words the closer the temperature of the water and heated steel begin to seek equalibrium, it takes longer and longer for each degree of change to occur before they would finally become equal [it would take a long time for the total cooling of the hot steel to finally happen].

In the case of an internal combustion engine, if you're already having overheating problems, you don't have a long time to wait on slowed coolant flow through the radiator before you need to move the water out of the engine, that's much hotter and getting hotter all the while. It's better to move the water on through the radiator, through the engine and back to the radiator for another try at pulling a chunk of heat out of the engine coolant, than to let the water linger around in the heat exchanger, waiting for the radiator to pull an insignificant amount of heat difference from the coolant, before letting the hotter coolant in the engine move on. 

If you have the correct sized radiator for the engine being used (and how it will be used), a good flowing water pump, abundant air flow through the radiator, then the thermostat should do its job of regulating the engine temp so that the engine doesn't run too cool in the winter or too hot in the summer.

Excerpt from another article on the subject of the lingering water theory:

Cooling FAQ

1. Doesn't coolant have to have more time in the radiator to cool?No.  But a lot of people still think so.  We have come up with some explanations for the Doubting Thomas.Debunking the I Can Have It Both Ways Theory

The water has to have "time to cool" argument is most common one we hear.  In a closed loop system if you keep the fluid in the heat exchanger you are simultaneously keeping it in the block longer.   Unfortunately, the block is the part that is generating the heat.   Sending hot coolant from your source (engine) through the heat exchanger (radiator) to the sink (air) will transfer heat as long as there is a temperature difference between the source and sink.   The engine is still generating heat the whole time so why keep the coolant there any longer than you have to.

Debunking The Conscientious Electron Theory

We hear that the coolant has  to stay in the system longer to cool but what is heat transfer really but conduction, convection and radiation of electrons.  The fluid in your system transfers those electrons based principally on the source-sink differential and the exchange material's transfer rate.  An electron moves at varying speeds - Bohr's model has it moving at 2 million meter/second and with a mere 11 million eV boost you can get and electron to 99.9% of the speed of light.   Though they move at varying speeds physicists accept that electrons move really really fast.  Far faster than the flow rate of the water pump.   Your engine coolant's electrons do not know (or care) how fast you send them through the system - they just knows that the source is hotter than the sink and off they go.

Debunking Grandpa's Flathead Theory

"But wait a minute, I know Grandpa used to put washers in his flathead to slow the flow and cool his engine."  We know people did this too.  They still do it but the cooling benefit is not from the slower flow but the increase in dynamic pressure in the block that builds from the restriction.  Consider that Grandpa had two flathead water pumps sending twice the volume through the same size radiator core.  At some point Grandpa maxed out the throughput and began building pressure.  Building pressure in his block helped reduce the onset of hot spots on his cylinder walls and formation of steam pockets in his block. This is a real benefit and does help cooling but is only realized when throughput  nears capacity or is at capacity.  While these restrictions may make sense when your rpm is excessive or your flow rate exceeds your heat exchanger throughput, they do not make sense for most applications.  If you doubt this thinking then try this simple Ask Dr. Science experiment; clamp off the lower hose while you watch your temp gauge.  Hopefully, you will debunk Grandpa's theory yourself before you experience vapor lock and melt your engine.Simply put, you have a far better chance of keeping your cool with greater flow rate through your heat exchanger and exiting the system than holding it in your heat exchanger while generating heat in your engine block.


Full article at this link:

http://www.flowkoolerwaterpumps.com/cooling_faq.html

 

8/28/2013 6:42 PM  #77


Re: Removed thermostat, what a difference! Yes Tubo engine ran cooler :)

ultrastang wrote:

MarkinSC wrote:

If its high flow volume that does all the cooling,  then why have i heard that that some people have had success with a 2 row radiator over the 3 row?  after all 3 rows would have a higher flow volume than 2 rows? and obviusly more coolant would be moving per minute with a 3 row than a 2 row so it would be a higher flow rate as well.    If it was all about a high flow volume and high flow rate then we should get the largest radiator possible right? and the largest hoses, and a high volume water pump.   

Find time to read the article, in its entirety. It goes into great detail of exactly what you ask and what is recommended.

A 2-row aluminum radiator, of the same proportions, will cool just as well as a 4-row copper/brass radiator. It's not because the aluminum is a better conductor than the copper/brass, it's not. Not only is copper a better conductor of electricity than alumnimum, it's also better at dissapating thermal heat than alumium. The problem is weight. A copper/brass radiator is several times heavier than a comporable sized aluminum radiator.

Due to this, the average width of the rows (the columns the water flows through) on a c/b radiator is roughly 3/8th of an inch wide. The width of the rows of an aluminum radiator typically ranges from 1" to 1-1/4". This is far more surface area for the column of water to flow through, coming in contact with the walls of the rows, to transfer the heat to the air.

A thick, heavy c/b radiator is destructive to itself due to its own weight. Shock loads of traveling over bumpy roads or highways causes the heavier c/b radiator to flex. Eventually, this causes cracks where the rows meet the tanks. In this regard, the lighter, but stronger, aluminum radiator is more resistant to breakage in the same environment. 

A modern aluminum radiator is also far better at cooling with less rows due to the contour of the walls inside the rows. It induces a lot of turbulence (tumbling) of the water as it passes through them but, without being detrimental to the coolant flow of the system (doesn't cause lots of head pressure [resistance] to the water pump). A c/b radiators tubes are smooth which can easily promote laminar flow (not a good thing). This means that the outer column of water passing through the radiator, in contact with the tube, dissapates a fair amont of heat while the core of the water column passing through the tube has little dissipation of heat.

The bigger the radiator (that will physically fit within the limitations of the core support) is always better. 


...in the case of those running electric fans, regardless of what material your radiator is made out of; if you have the fan(s) and/or theromostat grounds attached to the body of the radiator, or to a bolt holding the radiator in, you need to move that gound point to somewhere on the chassis. Otherwise, you are sending a current path through your radiator every time that fan(s) or switch energizes. This will introduce electrolysis to the rows (tubes) of your radiator that will eventually clog the rows and reduce, or completely block, the flow of coolant through them.

 

I have a 351W with a stock water pump. The engine has a 195 deg. thermostat. I have a flex fan on the water pump. I have a three row custom made (actual dimensions are the same as a stock radiator except for the three rows) copper/brass radiator that is non shrouded. In over ten years of running, I have yet to have the engine overheat. I do, however have a 14" electric (Permacool) fan mounted in front of the radiator for times when the temp does rise above the normal operating temperature point on my temp gage. (Long drive, then pull of into heavy very slow moving traffic, parades, etc) and it pulls it right back down again. The fan has a manual switch to activate it, which I installed, otherwise it would kick in at about 175 deg. I just don't need it running all the time. Maybe it is the three row radiator, or just having a manual thermostat in the engine block, or what, but I guess I just don't understand all the discussion and necessity of having an aluminum radiator with it's own separate temp control. KISS. My simple system works just fine for me......


68 coupe - 351W, 4R70W, 9" 3.25 -- 65 convertible - 289 4v, C4, 8" 3.00
 

8/28/2013 7:08 PM  #78


Re: Removed thermostat, what a difference! Yes Tubo engine ran cooler :)

 

8/28/2013 7:38 PM  #79


Re: Removed thermostat, what a difference! Yes Tubo engine ran cooler :)

MustangSteve wrote:

I'm crossing my fingers hoping my new 427 doesn't overheat.  I guess if it does, I will have to add more electrical doodads to fix it...

Going with 180 degree thermostat and 74 Maverick original 17" flex fan and a Griffin 24" wide downflow aluminum radiator with two rows of 1-1/4" wide tubes (most use 2" wide tubes).  Wish me luck!  

I don't think I could stand it if someone suggests removing the thermostat!

 
Steve, sounds like a good combo...keep in mind a new engine will run hotter than normal till its broken in, at least 1000 miles for break in....jj


"Never put a question mark where God put a period "  Richard Petty
 

8/28/2013 8:02 PM  #80


Re: Removed thermostat, what a difference! Yes Tubo engine ran cooler :)

Oh phoo!, go drive it like you stole it from the beginning and it breaks in a lot quicker! But I like that you are on the track of most times the over heat is something other than radiator, thermostat, all the other cooling parts! Most of the folks that stop by with heat problems are fixed with tuning and maintenance stuff around here. My last one was a friend that timed his own ride by ear? Yeah that worked good. At idle the headers were red! A new set of points (remember those?) and a minute with the timing light and no more problems. Cool as the Cucumber! I have to admit that I had a set of points/condensor on the shelf.

 

8/28/2013 9:05 PM  #81


Re: Removed thermostat, what a difference! Yes Tubo engine ran cooler :)

MustangSteve wrote:

I'm crossing my fingers hoping my new 427 doesn't overheat.  I guess if it does, I will have to add more electrical doodads to fix it...

Going with 180 degree thermostat and 74 Maverick original 17" flex fan and a Griffin 24" wide downflow aluminum radiator with two rows of 1-1/4" wide tubes (most use 2" wide tubes).  Wish me luck!  

I don't think I could stand it if someone suggests removing the thermostat!

Good news is if the new engine does experience overheating it will probably be easier to swap out radiators than it would be to get to the thermostat to change it out. Bad news is a new radiator is a lot more expensive than the cost of the thermostat.

There's a good reason why auto manufactures got away from down-flow radiators and went to the cross-flow design. In the down flow arrangement, the radiator cap is located on top of the radiator which is also the high pressure side of the cooling system. Not only does the cap have to contend with trying to keep the pressure in the system at a level to raise the boiling point, but it's tasked with a secondary function of also having to contend with the head pressure being placed on it by the water pump. This has a direct affect on altering the actual rating of the cap, decreases flow/heat exchange in the system and lowers the boiling point of the water in the cooling system. In a modern cross-flow design, the radiator cap is placed on the low pressure side of the system.

Further information from the original cooling system article I had linked:

Flow - cross and down

Almost all radiators today are "cross-flow". This simply means that the tanks are on the sides of the core, and that the coolant flows horizontally through the tubes from one tank to the other.


Years ago, most radiators were "down-flow" design where one tank was on top of the core and one was below so that the coolant flowed down, vertically, from the top tank to the bottom. This style is still popular today in some circles such as the hot-rod scene.

Many, many myths and old wives' tales can be traced back to the old down-flow style radiators and their design and construction. We will deal with them in a separate section. For now, unless you are trying to reproduce a classic hot-rod look or are intent on replicating the factory setup in a rig that originally used a down-flow radiator, know that a cross-flow radiator is the better design because:

In a cross-flow radiator, the radiator cap (pressure relief valve) is located on the low pressure (non-inlet) side of the radiator. This prevents the pressure created by a high-flow water pump from forcing coolant past the radiator cap at high engine RPM. 
Because the rad cap is really a pressure-sensitive relief valve that sets the system pressure, when it is located on the high pressure side (as it is in a down-flow radiator) it "senses" the high pressure side and sets the system pressure based on this and therefore overall maximum system pressure is less (the valve opens when the high-pressure side reaches the cap's rating). In contrast, when the cap is located on the low pressure (non-inlet side), as it is in a cross-flow radiator, the cap "senses" and sets the system pressure based on the low-pressure side - with the result that overall system pressure is higher in this configuration. For example, a 22PSI rad cap located on the low pressure side of a cross-flow rad effectively becomes a 10PSI cap if it were located in the high pressure side of a down-flow radiator.

Because the rad cap on a down-flow radiator is located on the high-pressure inlet side, coolant flow/velocity must be reduced so that rad pressure doesn't exceed the cap's rating. As we have seen, when flow is reduced so is cooling efficiency,and when velocity is reduced, so is flow turbulence and therefore cooling efficiency.

 

 

Board footera


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