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11/23/2014 1:44 PM  #1


Spiraling down the rabbit hole!

In deeper than planned, I know there has to be a bottom, I think I saw it with that 4wd hoonigans video..

A little introduction: bought a 65 6 cyl coupe knowing it had a lot of drive train issues and planned on spending a few $ to make it a nice driver.  Missed signs of some rear collision repairs, but it is a CA car with black plates and very little rust, new interior, and looks good from 10 feet away .. ready to take on shopping carts.

Long story short, I am on a path to replace the entire drive-train, suspension, steering, brakes, and possibly the engine, and trying to figure out what I don't know before I get neck deep in the..



What I have learned since the purchase:

- Lots of character flaws, every time we drive it there is a new squeak, bump or thud.  Suggested to my wife it would be easier to start with a new stereo and consider it done.

- Previous work on this car was done over a storm drain, none of the fasteners match, even the drivers side mirror had 1 flat and 1 phillips screw.  Thought I should mix in some random torx screws for balance.

- Early 60's car engineering is a little off.  Concours doesn't seem safe at all .. drum brakes, single reservoir master cylinder, negative camber, bump steer, chronic dim headlights, non-collapsible steering shaft, no rear seat-belts..

- The 170 6 cyl  will get you there, but by second gear, everybody has gone around already.  Every upgrade path to potential triple digit hp and graduate the vw bus race class leads to a v8.

- Planning on keeping the exterior the same but upgrading the drive-train, with a lean towards economy and daily driveability.



Now I am sitting here in the garage about 2 months in:

- Found a complete V8 hubs/spindle assemblies with a set of mustangsteve brackets for 2009 gt brakes including the calipers/discs.  They look bigger than the 14” wheels on the car, but that set the direction for brakes/wheels.
- Complete set of moderndriveline parts to adapt a T5 to the 6 cylinder, including the shifter, etc.

- Bought a rebuilt T5 off an e-bay seller that came with a cracked case and turned into a total nightmare, should probably post some info to warn others about this clown and some intricacies of the e-bay money back guarantee..
- Bought a set of a 17x8 late mustang rims and near new tires with adapters.  Funny thing is they last came off another 65 mustang.  Not sure if I should narrow the fronts or get new rims, but needed something to roll with.

- Couldn't see investing in an 8".  Finding a ready 8" is hard, and a 9" to fit is nearly impossible, so new 9" showing up next week.

- Bought the mustangsteve rear gt disc brake brackets and procuring the parts for 4 wheel discs.

- Have all new front suspension, tie-rods, mid-eye leafs, sway bar, and lots of miscellaneous parts/pieces.

- Found a used T5, no id tag on it, but it came attached to a 85 roller cam 5.0l, so pretty sure its a v8 model!  Engine is questionable, but sounds like a good year for what it is.

- Will be ordering the mustangsteve power brake/clutch cable assembly to be better positioned for a V8 swap now or later.

- Hope to be nearly parts complete by next week-end, and just a little over budget..



So.. now deciding whether to adapt the t5 as originally planned, or just go for it with a full v8 conversion?

Story on the v8 is the guy bought it for his 67, saw it run, but then sat in his garage for 8+ years.  The engine accessories/hoses/wiring is complete, and the engine vin area is stamped FF243 85, which seems a little short on digits, but matches the year he stated.  Has an edelbrock performer, holley carb, and clean oil in the engine.

Big concern is pulled the plugs and one was completely missing the outer electrode, and of course completely fouled.  Looks like it broke off, not burned off.

So whats the shortest path to figuring out if this is a go/no go?  Go fishing with a magnet?  Compression test?  Leak-down test?  All of the above?  Pull the heads?  Install it?  Flip it?

Thanks

 

11/23/2014 2:46 PM  #2


Re: Spiraling down the rabbit hole!

Engine is out now.  Pull the heads.  It probably needs new valve cover gaskets and intake gaskets anyhow.  You will have peace of mind.  Once you are that far, replace the pan gasket, rear main seal, timing cover seal and timing cover gasket.  You probably need a different timing cover and dipstick anyway.  Unless you find problems in the cylinders, you will have a non-leaking engine that looks like brand new and will last a long time.

You can invert the heads on a workbench and, with spark plugs tightened, pour lacquer thinner in the combustion chambers.  It should not leak out at all if perfect, but if it pours past the valve, you need a valve job.  If it seeps out, just see if all chambers seep out at about the same rate. 

The thing I worry about most on engines that have been parked for a long while is valve guides.  They might have been fine when parked, but if any rust forms on the bare stems and guides, when you start it back up, it will rapidly ruin the guides.  An inexpensive valve spring compressor will allow you to remove them one at a time to inspect and lubricate before restarting.  Or just take the heads and have them reworked.

Check out your steering box before you install the V8.  It will be alot easier to replace with the engine out or at least with the I-6 still in place.

If you use that V8 in stock configuration, you should have a really nice driver.


Money you enjoy wasting is NOT wasted money... unless your wife finds out.
 

11/23/2014 2:58 PM  #3


Re: Spiraling down the rabbit hole!

First of all...welcome to the best forum on the web, afnid.  And second...thanks for one of the best short stories I've read in a long time.  Great story and you have a grand sense of humor...maybe not much sense, getting into these old heaps, but great humor.

Sounds like you have everything you need for a complete swap except maybe another $Grand or so in misc. and incidentals.  IMO, scrap the 170 and get going on that 5.0.  And while I'm at it, are you certain it's a roller?   Since it may have some "issues", I'd pull the heads and take a look at the upper innards.  That'll tell you for sure if it's a roller and also answer any questions you may have about the bore/head condition.

As for adapting the 5spd to a 170.  I'm certain it can be done...with enough time and $$$ you can make just about anything work.  Butt (TS&T), is it really worth it.  In the time you fart around with that you could probably have that new 9" and front-end rebuild in, and maybe even the new pedal assembly.  So maybe it sets you back an extra month or so getting the 5.0 ready but so what.  Once every thing else is done you'll only drive that old Six about  2.5 miles before you head for the garage to yank it out of there...save time, do it now!

And, if you start now you might...just might, have it ready to drive to Texas next year for the Bash. As a 10 footer you won't have to do any cosmetic stuff.  Our first two Bashes were in our 20 footer...similar to your's with fresh 5.0 innards and twenty-year-old cosmetics...and nobody pointed or laughed.  After major re-work, our plan was have it ready for the bash this year and I'm confident it will make it next year...well, maybe '16.  '17 for sure.

Hang in and enjoy.  The real fun about these cars is what you are doing right now, taking relative junk and making it into a safe, reliable, fun blast from the past. 

Again, welcome!  I think you'll be happy you landed here. 

BB


"you get what you pay for, good work isn't cheap, and there are NO free lunches...PERIOD!"
 

11/23/2014 5:05 PM  #4


Re: Spiraling down the rabbit hole!

X-2 what BulletBob sez! A good sense of humor goes a looong way,fooling with these little ponys.
(Don't worry guyz........I'm not gonna suggest 'cam-the-crap-out-of-it'!!)
One thing I learned from BobC on here....check the steering box and make sure its FULL of grease. Seems that's one part most people never check when doing PM's. I shot nearly an entire tube of grease in mine and with the replacement of a worn out steering link it now drives like a new one(sorta)
Big improvement. I was already pricing re-placements before I did this little trick.
With the sics out of the way is a great time to replace the MC(if necessary) and clean and paint under the hood!
About whether to replace the C-5 with a T-5??!! DO IT-DO IT-DO-IT! You'll be glad you did. Get that new 9"(or 8.8) with 3.55 gears or there abouts and trac-loc. So you can demonstrate to your kids how NOT to do burn-outs and leave loooong black streaks in a fun to drive classic Mustang. "That is NOT what they were made for"!(yeah-right)
6sal6


Get busy Liv'in or get busy Die'n....Host of the 2020 Bash at the Beach/The only Bash that got cancelled  )8
 

11/23/2014 6:16 PM  #5


Re: Spiraling down the rabbit hole!

I'm still trying to figure out that casting number he posted.  If thats an 85 engine it should b E5AE or E5TE-6XXX  also what year did the 302s get the roller  I was thinking late 85 0r 86 but that's me thinking again!!

 

11/23/2014 6:43 PM  #6


Re: Spiraling down the rabbit hole!

I did everything you are doing to my 66 and more. My best advice is do all that you can to keep that sense of humor. You'll need it. It's kind of like when you're painting the living room and you spill the paint on the carpet. It'll make you scream in' mad some times but you'll laugh about it when it's done.


"anyone that stops learning is old, whether at twenty or eighty"Henry Ford
 

11/23/2014 9:26 PM  #7


Re: Spiraling down the rabbit hole!

Thanks for the positive reponse.  Been a long time since I have worked on cars, using tools I have moved from house to house to house and never needed till now.  So this is actually fun .. so far.

Went over to finish the electrical for the headlight relay harness and immediately went to work stripping the motor down.  Pulled all the accessories off, the valve covers and the intake.  The carb was clean looking down from the top, but the intake had piles of corrosion underneath, really fugly.

The corrosion appears to have reached 4 of the 8 intake valves, 4 of them have considerable orange colored corrosion and 4 are clean, must have been the upper manifold plane?  I reached into the worst with my finger and could feel a pile of corrosion dust behind the valve.  Another one was more crystalized, maybe gas pooled up in it or it got wet.  Two of the valves look like they could have corrosion on them, maybe all 4.

The numbers I posted are exactly what was stamped where the engine vin is, a site I found would have coded the ff to deaborn/85, but was short on digits.  There definitely is a space before the 85.  I got the casting number which looks like E5AE / C3B, or maybe C38.  Also it is definitely a roller motor, it has the locks on the lifters so they can't rotate.  My research has been the roller cam started in 85, and efi started in 86.

Starting to think there is a pattern with used mustang parts, found the distributor pickup wires had been cut and then just twisted together with some black racing tape.  The carb is a holley 80454, 600 cfm and looks like it will clean up.

I am going to start collecting for a v8 swap.  I guess the question still is can I just dowse it with a light oil spin the motor and try to flush it out, do a leak-down and if it passes throw it in and drive it like I stole it while I work out all the kinks and can find some new heads or a complete efi?

The modern driveline adapater I have will work with my 6 cyl bell-housing.  One of the little mysteries is I have a 170 (3 freeze plugs) with a 3 speed manual, but it has a 67 bell-housing and 9" clutch, which from what I have read doesn't sound compatible, but it is what it is or I am in for a surprise.  My original path was to do that and everything else and the engine last.

Steering box was on my secondary list, I have the 5 turn box but got the gt pitman/idler.  Was really looking at the saturn vue epas but I have to go to the car dump.  I guess if I found the part and a ps 4 turn box I could put a joint in it so I could do the steering later without having to drop the box and spear.  Need to find a steering box..

Bash next year?  I was going to be done in a couple of weekends!

Waiting for the big stuff to arrive:



This doesn't look too good:



No worse than this one:



I bet at 10 feet you would hardly notice:

I guess I should scale down the images next time.........

     Thread Starter
 

11/23/2014 10:04 PM  #8


Re: Spiraling down the rabbit hole!

Fiveohinfo.com is a decent source of info on those engines....

Also, what part of the country do you hail from?  If you're close, I've got a stash of tools you could use and I'm a very good supervisor!!!!!

 

 

11/23/2014 10:28 PM  #9


Re: Spiraling down the rabbit hole!

Wow, thanks! Thats a very generous offer.  I updated my location, would be a little far to swing by.

josh-kebob wrote:

Fiveohinfo.com is a decent source of info on those engines....

Also, what part of the country do you hail from?  If you're close, I've got a stash of tools you could use and I'm a very good supervisor!!!!!

 

 

     Thread Starter
 

11/23/2014 11:47 PM  #10


Re: Spiraling down the rabbit hole!

afnid wrote:

Wow, thanks! Thats a very generous offer.  I updated my location, would be a little far to swing by.

josh-kebob wrote:

Fiveohinfo.com is a decent source of info on those engines....

Also, what part of the country do you hail from?  If you're close, I've got a stash of tools you could use and I'm a very good supervisor!!!!!

 

 

Where in SoCal?  We have several members down there.  I'm in Auburn outside of Sacramento.
 


Original owner - 351w,T-5, 4whl disks, power R&P
 

11/23/2014 11:58 PM  #11


Re: Spiraling down the rabbit hole!

     Thread Starter
 

11/24/2014 5:59 AM  #12


Re: Spiraling down the rabbit hole!

We'll be in the Hemet area in early Feb. and are planning to do the Knotts Ford Festival in April.  You mentioned EFI.  If you are interested I just might be talked out of some EFI stuff which I could deliver in Feb or April for garage points garage points.

BB


"you get what you pay for, good work isn't cheap, and there are NO free lunches...PERIOD!"
 

11/24/2014 7:40 AM  #13


Re: Spiraling down the rabbit hole!

Welcome afnid,theses guys that have already posted can keep you on track of you have any problems/questions.  My only suggestion is to take pictures, then more pictures and then some more pictures to document every little thing that you do.  I didn't do that when I stripped mine down, butt(TS) sure wish I woulda.


66 Vert.  4.6 DOHC, 4R70 Auto, Heidt's M2 frontend
 

11/24/2014 12:19 PM  #14


Re: Spiraling down the rabbit hole!

MAW wrote:

Welcome afnid,theses guys that have already posted can keep you on track of you have any problems/questions.  My only suggestion is to take pictures, then more pictures and then some more pictures to document every little thing that you do.  I didn't do that when I stripped mine down, butt(TS) sure wish I woulda.

^^^ This. AS I am preparing to re-assemble my 65 I got to thinking, -oh no I used a word I shouldn't have-, do I remember how this all goes back together?  

Either way, nice unit you have there, I am curious as to what color your car is? Its a 65 like mine and it like SSG? Well good start on your build and I will be watching to see what route you take, looks like a solid CA car to start with.


 


All men die, but not all men truly ever live.
 

11/25/2014 10:21 AM  #15


Re: Spiraling down the rabbit hole!

Bullet Bob wrote:

We'll be in the Hemet area in early Feb. and are planning to do the Knotts Ford Festival in April.  You mentioned EFI.  If you are interested I just might be talked out of some EFI stuff which I could deliver in Feb or April for garage points garage points.

BB

I am in Huntington Beach and will host a barbecue during the Knotts Ford Festival. I will post a thread for this. I drive the coast to Carlsbad from time to time and we currently enjoy 75 degree weather, so if you are around this Saturday or Sunday, let me know and I may drive down and give you a hand for an hour.

 

11/25/2014 11:13 AM  #16


Re: Spiraling down the rabbit hole!

boss347convertible wrote:

I am in Huntington Beach and will host a barbecue during the Knotts Ford Festival. I will post a thread for this.

If there is any way, we will hunt you down that weekend.  Never have done the Festival even though we lived  in SoCal 'til 80.  Now that it's a thousand mile cruise, I'm determined.

BB


"you get what you pay for, good work isn't cheap, and there are NO free lunches...PERIOD!"
 

11/25/2014 11:47 AM  #17


Re: Spiraling down the rabbit hole!

I picked this forum for solid technical advice, I never expected people to offer tools, supervision, bbq's!  I feel incredibly welcome here, Thanks!

I will definitely be around this week-end, about a mile off the 5 by Palomar Airport.  If your willing to come by and spot check what I have assembled, I will buy you lunch at a spot you will want to visit everytime you drive this way.

This week-end was supposed to be the one to dismantle, but don't want to disable a running vehicle until I have most all the parts, plus if I am going to replace the engine, I need to get the old one sold.

Brake and fuel lines are my topic of the day, nicopp, stainless?  Bundyweld fuel lines for efi?  Is there somewhere that you can rent all the one-time-use tools for this?  I may be able to round some up with f&f but gas to collect them may cost me more than the tools.

     Thread Starter
 

11/25/2014 8:59 PM  #18


Re: Spiraling down the rabbit hole!

afnid wrote:

I picked this forum for solid technical advice, I never expected people to offer tools, supervision, bbq's!  I feel incredibly welcome here, Thanks!

Afnid, You have no idea what kind of people belong to this forum!  Back in Septembe,r Mustang Steve said anyone who would meet him in Vandalia, Illionis, he would buy them a hamburger!!  People came to my house from all over the US AND Australia and we ate some of the best hamburgers ever made!!!

Welcome to THE forum
 

 

11/25/2014 10:17 PM  #19


Re: Spiraling down the rabbit hole!

afnid wrote:

 Is there somewhere that you can rent all the one-time-use tools for this?  I may be able to round some up with f&f but gas to collect them may cost me more than the tools.

 

Pep Boys and other auto parts places have a huge selection of rental tools. You go in.....pay for the tool....bring tool back....they refund your $$$! Simple.
6sally6
Welcome
 


Get busy Liv'in or get busy Die'n....Host of the 2020 Bash at the Beach/The only Bash that got cancelled  )8
 

11/26/2014 12:37 PM  #20


Re: Spiraling down the rabbit hole!

As for those aluminum heads posted...  That sure appears to be ascreaming deal for $600 for a pair of aluminum heads.  Not sure if those are Procomp or what?

ONly downside I saw that was obvious was 64cc combustion chambers.  Stock 351W size with 3.5" stroke and 4" bore was 60cc, so you will definitely be giving up alot of compression ratio in a 5.0.

Consider these Ford heads with 58cc.  http://www.ebay.com/itm/OEM-NEW-Ford-Racing-302-351W-X-Head-Aluminum-Assembled-58cc-M6049X307/271590117659?_trksid=p2047675.c100005.m1851&_trkparms=aid%3D222007%26algo%3DSIC.MBE%26ao%3D1%26asc%3D25215%26meid%3D3704d0d1ef8e47ab933ea3517e81e7cc%26pid%3D100005%26prg%3D10628%26rk%3D2%26rkt%3D6%26sd%3D230838702849&rt=nc

They state $600 ea but that might be a single head and not a pair.  (my connection went down as I was trying to determine.)  But they do have 58cc chambers which would be alot better.  I have 58cc chambers on mt 427W, using a dished piston.  It makes more power that way.
 


Money you enjoy wasting is NOT wasted money... unless your wife finds out.
 

11/26/2014 3:52 PM  #21


Re: Spiraling down the rabbit hole!

58cc on our 5.0 w/.020 overbore calced to dang near exactly 10:1 with .040 punched into my adding maching for the gasket.  Don't ask why I punched it .020 over...got no answer.

64cc heads would put it somewhere slightly better that a stock Model A (4.5:1) LOL.

BB


"you get what you pay for, good work isn't cheap, and there are NO free lunches...PERIOD!"
 

11/26/2014 11:57 PM  #22


Re: Spiraling down the rabbit hole!

The quandary is I bought this car to be a designated vehicle for a new driver in the house and was fine with having massive braking power and not so much go power, but getting run-over by a vw bus doesn't cut it either.

I searched to find any third party positive remarks on those heads and couldn't.  Sounds like they are likely made in China, assembled in Australia.  Asked a question about them and got a bs response, not going there.

Current heads are year correct E5's with maybe 8.6 to 1, there are two combustion chamber sizes.   These 5.0 parts are the way it used to be with small block chevy parts, none of this stuff is very hard to find.

Research led me direct to the GT40 head, which your find is based on.  Aluminum gt40 heads new are about $1000, rebuilt irons for 500-700.  Hoping the current heads will clean up for the near-term.

http://www.ebay.com/itm/Two-2-Ford-Racing-GT-40-Cylinder-Head-M-6049-X306-/390978804055?pt=Motors_Car_Truck_Parts_Accessories&hash=item5b08271957&vxp=mtr

Sounds like the same head, but close to 9 to 1, not sure if they come this way from ford racing or if I should be concerned about who is doing the assembly and fit.

Still researching this whole path to efi and trying to resolve what the best efi components that will give excellent gas mileage on cheap gas.  Wouldn't that mean I need to stay somewhere closer to 9 to 1?

Sounds like no real differences in long blocks from 85-93 other than pistons in 86 and 93 and some cam changes.  The best oem route is early 90's mustang maf efi system/harness with the gt40 style heads and gt40 intake off of a 93 cobra or 96ish explorer?  That should provide good baseline performance.

It is so easy to get sidetracked with the little upgrades, found a pair of e7's with 93 cobra 1.7 roller rockers for cheap .. but one thing will lead to another..

btw steve, got your pedal assembly this morning that I ordered Sunday night, thats very good service!

Unlike a unnamed mustang shop that had to give a wtf call to after a week .. still don't have a tracking number .. acting like a catalog company from last century.



 

     Thread Starter
 

11/29/2014 4:20 PM  #23


Re: Spiraling down the rabbit hole!

I am no longer worried about valve guides on this motor!

     Thread Starter
 

11/29/2014 9:46 PM  #24


Re: Spiraling down the rabbit hole!

Yup, I'm afraid you've got a re-builder there...maybe.  That's too bad.  Hope you didn't pay too much for that mess.  That's why I believe in running, driveable donor cars.  Paid $400 for the 89 Linc. TC  I used.  Drove it 320 miles to home at 23 mpg and could have just stuffed the 5.0 in the 66 and gotten by for three or four years easy.  Plus I got the trans, door lock motors, power trunk latch, and a bunch of other useful trinkets.

BB
 


"you get what you pay for, good work isn't cheap, and there are NO free lunches...PERIOD!"
 

11/30/2014 10:44 PM  #25


Re: Spiraling down the rabbit hole!

I am no longer worried about the 1985 long-block.

That old engine was almost free, maybe in the black.  The new one is a very stock 1990 with lots of new parts in & out, another T5 core with 4th gear issues, the full factory harness and a new in the box Ron Francis harness .. taking everything into account this engine is almost free too, and a lot more fun to play with.  The list gets shorter.

Craigslist always has what I need!

     Thread Starter
 

Board footera


REMEMBER!!! When posting a question about your Mustang or other Ford on this forum, BE SURE to tell us what it is, what year, engine, etc so we have enough information to go on.