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I have long followed this site, even utlized Daze cars site to upgrade my e-brake and make some other modifications. Everyone has a lot of good info and I thought I had put it to good use over the last couple of years until I finished my engine and trans with EFI build. I currently have a 69 mustang with a 302 bored and stroked to a 347. It has a Comp cam xtreme energery with 232/240 @ .050 lift and advertised duration of 282/290. AFR 185 heads with 2.02 intake and 1.60 exhast valves. Mass flo fuel injection system with a Holley #12-890 billet fuel pump that supplies the motor through -8 lines to the regulater and -6 back to the tank. The distributor and box are both Mallory units supplied with the mass flo kit. Exhaust is Hooker super comp headers through borla mufflers. Transmission is a T-5 from a 93(?) Cobra. The problem I am having is that the car runs well after start up but if I push it hard it sputters and mis fires around 3000 rpm. When I floor the accelerator it immediatly falls flat then accelerates all while mis firing. I have tried adjusted timing with no avail. It seems to get worse when I take timing out of it. It runs best with 22 initial degrees of timing but then falls flat and does not accelerate past about 90mph. I have tried replacing fuel filters, lines, and still happens. I just dont know what to try next. Please help. If you need any other info let me know. i would rather not have to take it to a shop for them to diagnose but I am almost that frustrated. Thanks
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Seems to me that with the MassFlo EFI, you might want to call them and see if they can help tune things; their hardware's supposedly good quality, but if some part's out of whack, they could probably help you figure out what it is pretty fast!
If I'm not mistaken, their setup controls both timing AND fuel, so it's a cinch that the trouble has to be somewhere in all of that, if it's running well on start...
Last edited by Technomancer (4/08/2015 10:45 AM)
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I actually had them involved for a while. I told them what was happeneing and they though it was because the original system I purchased was for a bored over but not stroked 302. They burned a new chip to supply more fuel because of the stoker kit I put in. I installed the chip and it still does the same thing. I asked if I needed bigger injectors, the kit supplied 32 lb, but they said no. The injectors I have are supposed to supply upwards of 500 hp and I dont think I am that high. Could it be the mallory box or distributor? Maybe both?
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Maybe start by hooking up a timing light, and seeing when the timing events are taking place at various engine RPMs, and see if that looks reasonable? (Does a timing light even work with MSD setups?)
If you could prove that your spark's happening at the right time, at least then you'd have half the equation solved, and be able to focus on the fuel system, right?
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i would plug the distributor vacuum advance and leave it plugged until the problrem is fixed.
after engine is warm do the following:
loosen bolt an distributor 1/4 turn.
start engine and rev it to almost 1/2 throttle or 2700 rpm and hold it.
advance timing 3 degrees.
if the rpm increases and it still runs smooth, lower the rpm to 2700.
advance the distributor 3 more degrees,
if the rpm increases and it still runs smooth, lower the rpm to 2700.
advance the distributor 3 more degrees.
if the rpm increases and it still runs smooth then atop the test.
note the timing at the setting that has the most rpm but still rubs perfectly smoothly and tell us what it is.
also, spark plug wires can do exactly what you are describing even if they are new.
also, high energy ignitions can cause the spark to jump from one post on the distributir to another so you might need an hei cap but you can check the phasing of your rotor first . . if it is out of phase it can cause the problem.
put number 1 cylinder on 10 degrees btdc compression stroke.
mark the distributor body where number 1 spark plug wire post is.
remove distributor cap and look at the line on the pickup . . it must be lined up with the point on the reluctor . . if it is not, rotate distributor until it is.
look at the rotor, it must be lined up with the mark on the distributor . . if it is not, loosen the screws on the rotor and position it so it is.
set initial timing to your spec.
check spark plugs for carbon . . if you have a high voltage coil, set the gap to around .042"
you should bypass the standard igbnition wire and run a wire from the back of the switch to the pos side of the coil.
if you have an electric choke and it is connected to the ignition wire or the starter solenoid, disconnect it ans connect it to the back of the alternator . . set it so it is fully open after 4 minutes or less with the key on.
how much fuel pressure do you have?
Last edited by barnett468 (4/09/2015 3:23 PM)
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I've done a fair about of trouble shooting on factory EFI systems, but not on this one. It looks from their site they have moved to another system. Have you looked into upgrading? That aside, What data have you collected? Have you tested the various sensors?
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What fuel pressure do you have at idle?
Also burned a chip? I thought that was a stand alone EFI that you tuned with a laptop?
One more thing, what is your firing order? Did it change with the cam swap?
Last edited by Raymond_B (4/08/2015 2:19 PM)
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you may need to tape some fuel pressure gauges to your windshield so you can see whats goin on for sure.
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Now if it was ECCIV I'd point to check vaccum leak.
Tubo
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Guys, thank for all the responses, here is what i have so far.
i would plug the distributor vacuum advance and leave it plugged until the problrem is fixed.
The distributo does not have a vacuum advance to plug.
after engine is warm do the following:
loosen bolt an distributor 1/4 turn.
start engine and rev it to almost 1/2 throttle or 2700 rpm and hold it.
advance timing 3 degrees.
if the rpm increases and it still runs smooth, lower the rpm to 2700.
advance the distributor 3 more degrees,
if the rpm increases and it still runs smooth, lower the rpm to 2700.
advance the distributor 3 more degrees.
if the rpm increases and it still runs smooth then atop the test.
I will try all of these adjustments to timing but have played with it so much that not sure if it will help. The spout connection adjusts timing while i drive. atleast that is what mass flo told me.
note the timing at the setting that has the most rpm but still rubs perfectly smoothly and tell us what it is.
also, spark plug wires can do exactly what you are describing even if they are new.
I have replace the spark plug wires twice. Once with accel wires and the second time with ford performance. Same problem with both sets.
also, high energy ignitions can cause the spark to jump from one post on the distributir to another so you might need an hei cap but you can check the phasing of your rotoir first . . if it is out of phase thid can cause the problem.
A large cap came with the mass flo kit and mallory ditro. I checked the cap and there isn't any burn marks.
put number 1 cylinder on tdc fire position.
mark the distributir body where number 1 aparl plug wire post is.
remove distributor cap and see if it is lined up with the mark on the distributor . . if it is not just loosen the screws on the rotor and rotate it until it is lined up with the mark.
I will try this again.
check spark plugs for carbon . . if you have a high voltage coil, set the gap to around .042"
No carbon buildup on any of the plugs.
you should bypass the standard igbnbition wire and run a wire from the back of the switch to the pos side of the coil.
I rewired the whole car about a year ago and all wires are brand new, so there is good voltage throuout.
if you have an electric choke and it is connected to the ignition wire or the starter solenoid, disconnect it ans connect it to the back of the alternsator . . set it so it is fully open after 4 minutes or less with the key on.
No electric choke on the throttle body.
how much fuel pressure do you have?
I have the pressure set at 40 pounds right now.
Will try some of these things and let you know what I get.
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What fuel pressure do you have at idle?
40 psi at idle
Also burned a chip? I thought that was a stand alone EFI that you tuned with a laptop?
The new ssytem they went to all you need is a laptop and I might need to upgrade the computer, although I dont have an extra 1,000 laying around right now.
One more thing, what is your firing order? Did it change with the cam swap?
The cam was ground with a 351W firing order.
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so you are saying the efi is tuned by the laptop computer and not by burning a chip?
who tuned the efi for you?
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The old computer that I purchased from Mass Flo, now Pro M, has a removable chip that can be re-flashed. I had Pro-M reflash my chip to my current specs. It didnt make a difference when I installed the new chip though.
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cmcvier4 wrote:
The old computer that I purchased from Mass Flo, now Pro M, has a removable chip that can be re-flashed. I had Pro-M reflash my chip to my current specs. It didnt make a difference when I installed the new chip though.
ok xlnt . . your missing prob sounds electrical to me
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This may be a software problem, or a hardware issue. Bad injectors, bad O2 sensors, bad data stream. But in any case, this is an issue for Pro M to get stuck into.
What you need to do is take a data snapshot. Then send a copy to ProM for them to diagnose.
ProM should be able to tell you exactly what connector (OBDI or OBDII), and what datalogging program to use. They will get you to use the program they are most familiar with.
The beaty of EFI systems is the ability to log and examine the engine settings and performance. Obviously there is something very badly off with your engine, and most likely in the tune.
This is the avenue you should pursue firstly and firmly.
There are a lot of free programs that will allow 20 or so data grabs without charge. Do you have a dataport on your system now? (USB or some version of a data cable port)
You can download a efi data program to your laptop, then plug into your data port and drive your car for 10 minutes or so, which will collect a huge amount of data.
At this point ProM should analyse the results and figure out what is wrong. EFI systems should run smoothly and give excellent power.
One completely different thing to try is take off the EFI and try a good running carburetor and intake. As a test it is uncompromising. If it runs well, ....it is the EFI unit. A lot of work maybe, but there will be no arguing with the result. I only suggest this in case there is some reason you have not had this out with Pro M before this.
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Just curious, did the EFI manufacturer recommend the #8 supply and #6 return. This shouldnt have any bearing to your problem, but those lines seem like overkill for a 347.
You have a lot of variables all at once to figure out, which is a big task. Hopefully it is something simple, like making sure the throttle position sensor is calibrated correctly. Big problem is going to be sorting out what factors are the problem and what factors are caused by other things sending wrong information. Testing, time, notes and studying, and probably a good few number of phone calls to tech lines.
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Also it's kind of hard to read your replies the way you are doing them inline with no designator. Just sayin
Anyway, have you verified that the firing order in the software matches that of the cam?
Is the EFI batch fire or sequential?
Are the injectors wired for the correct firing order?
How do you set your base timing? Do you have a spout to pull? Does the software assume a certain base?
Are all the sensors reading correctly?
What type of O2 are you using?
What type of logging can you do?
I could think of many more questions, things like chassis ground, sensor ground, VREF, and on and on. I don't know that system, but most share a common framework.
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I have worked up two EFI conversions, both based on stock mass flow parts and wireing. That gives me the capability to use my existing analyzer to watch what is happening real time by setting up the sensors I want to look at on the analyzer screen.I just hook up to the OBD2 connector. Does your laptop connection and software let you do that It can really help in troubleshooting.
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DC wrote:
I have worked up two EFI conversions, both based on stock mass flow parts and wireing. That gives me the capability to use my existing analyzer to watch what is happening real time by setting up the sensors I want to look at on the analyzer screen.I just hook up to the OBD2 connector. Does your laptop connection and software let you do that It can really help in troubleshooting.
DC, which wiring harness are you using that is OBDII? I've done several Mass Air conversions using 89-93 harnesses, but they aren't OBDII.
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Well, I don't know if this applies, but I once ran a Mallory non vac. advance dist. Spark plugs would last about 50-100 miles before cutting out above 3g's. Idled OK, crused OK, but get on it and it'd miss like crazy. New plugs, it'd run fine for a day or two....j
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jims72 wrote:
Well, I don't know if this applies, but I once ran a Mallory non vac. advance dist. Spark plugs would last about 50-100 miles before cutting out above 3g's. Idled OK, crused OK, but get on it and it'd miss like crazy. New plugs, it'd run fine for a day or two....j
Welcome Jims72. That's a decent suggestion.
BB
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I just repaired a similar problem I was having. My car had a rotor phasing issue and I chased it all over for two years before I finally checked it out. Cut a hole in your distributor cap (you will not use it after you do this, but they are only a couple of bucks so who really cares?) so that you can see the rotor and one of the terminals. Put the timing light on that terminal and shine the timing light on the hole while it is running. Rev the engine and put it through its paces to duplicate the issue. You will easily tell if the phasing is off.
If it is off, you will either need to modify or change out parts so that the relationship between the electronic pickup and the hall effect sensor is changed. This could be because of the wrong vacuum advance module being used, or the stator (star shaped thing that activates the magnetic pickup) being installed 180 degrees off. (that was my problem).
It is easy to check. If it fixes your problem, great, otherwise you can say with confidence, no, that isn' my problem!
Good Luck!
BobN
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Raymond_B wrote:
Also it's kind of hard to read your replies the way you are doing them inline with no designator. Just sayin
Anyway, have you verified that the firing order in the software matches that of the cam?
I contacted Mass flo to ensure the firing order was correct.
Is the EFI batch fire or sequential?
it is sequential fire.
Are the injectors wired for the correct firing order?
Yes
How do you set your base timing? Do you have a spout to pull? Does the software assume a certain base?
I set the base timing by verifying cylinder one is on TDC and then adjust while the engine is running with the SPOUT disconnected.
Are all the sensors reading correctly?
I do not have any trouble codes that show on the light or when I run trouble codes.
What type of O2 are you using?
Not sure but I have included a pic.
What type of logging can you do?
The connector that I have to read codes just a 4 pin connector. I will incleude a pic on another post.
I could think of many more questions, things like chassis ground, sensor ground, VREF, and on and on. I don't know that system, but most share a common framework.
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Here is the pic of the connector from the computer that I can check trouble codes with.[img][IMG]
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Does anyone know if the connector I posted is something I can even hook a laptop up to? What does the type of O2 sensor do to effect the system? I am going to try to check cam phasing with the distributor. Any other ideas?
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