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6/14/2018 3:36 AM  #1


electric fan

thoughts on electric fans?
what brands are you using and what size cfm?
i just installed a\c in my 65 coupe with 302 the temp was running around 185 now pushing 205 thinking an electric fan may cool it back down.
thanks
 

 

6/14/2018 4:52 AM  #2


Re: electric fan

Spal 30102082 in a shroud I built using a dual relay system I also built.  Here's a schematic for the controller:



You have to be careful looking at fans by cfm.  Its pretty much a bogus measuring system, because you have no idea what static they are using when rating, and there is no industry standard.  A fan running in open air is going to move a lot more cfm than when its in front of a radiator core.  That produces a great number to claim for the fan, but unfortunately is not even remotely real world.  I went with Spal because they rate their fans in front of a radiator, so the cfm they move is legit.  Their numbers are often lower than a lot of other fans, but because they are real numbers their fans actually work much better.  A good rule of thumb is that it takes about 10 amps to move 1,000 cfm.  If you see a fan rated at 3,000 cfm that only draws 15 amps that should set off your bull@$%# detector.  My fan draws over 30 amps on start up (I know because I started with a 30 amp fuse and kept blowing it; switched to a 40 and never had an issue again).  Everything in the circuit was already sized and rated to 40 amps, so its not like I risked anything doing that, plus running amperage is more like 25-27 amps.  The big draw is at start up; like any electric motor. 

 

6/14/2018 7:00 AM  #3


Re: electric fan

So you don't have a fan at all now?  

It's really quite simple.  The fans are sold to pair up w/ the radiator.  If you are running stock then just buy the stock fan that pairs w/ your radiator.  Some are louder than others, some come w/ a shroud, some are paired w/ the radiator as a set.  The more money you spend the quieter it is relative to the size.  You basically want the biggest fan that will cover the most surface area of your radiator.  A shroud is better but not necessary if you are running all stock.

Just adding a/c to a system shouldn't cause it to over heat.  An electric fan is a simple add on.  You will need a relay.

 

6/14/2018 9:51 AM  #4


Re: electric fan

i have a spal fan too , the brackets I used were the spal strap brackets with shroud mount , and I used the

The fan
http://www.spal-usa.com/fans/automated/extremeperformance_16_curved.html

Fan gasket so it doesnt rub the radiator ( fan may come with it, i bought my fan off a friend, so he gave me the gasket with it)
http://www.spal-usa.com/fans/automated/accessories/30130074.html

The controller
https://www.amazon.com/Derale-16759-Adjustable-Fan-Controller/dp/B000CN4XZI

The Brackets X4
https://www.amazon.com/SPAL-30130011-Mounting-Bracket-Strap/dp/B019XDKMYS 
Used stock mustang shroud mounting legs for the install of the straps so fan isnt putting any weight on the radiator itself.
https://www.cjponyparts.com/scott-drake-fan-shroud-mounting-kit-3-row-1965-1966/p/HW1324/?year=1965&gclid=CjwKCAjwpIjZBRBsEiwA0TN1rx652wy9BCZ7ACg9LBH8ykgfD1D8_QbVno7oBeuYgTR47y3o5UtBnhoCQ3EQAvD_BwE

with my 65 3 core radiator, there was no need of a shroud as the fan covers the whole radiator at once.

I have a copper radiator stock style.. It works VERY well with the fan and I do have an AC system as well.

The controller has a variable resistor, which i have set to turn the fan on at ~190-195 (my TSTAT is 180) , and off at 175-170 ish , except if the AC is on, then the fan is constantly on. Barely hear it inside the car. and man has it helped my AC system.

The probe in the radiator fins helps, as on highway speeds (and AC off), there is enough airflow over the sensor to keep it cool and the fan stays off. as soon as you slow down, the sensor picks up heat and fan starts.

The only thing to keep on hand are extra relays.

Now, I already was running my alternator out of juice as I sat.. without an electric fan. The electric fan probably didnt help the charging at idle, i tested my system with the fan and AC  and headlights and stereo running, i was not really charging the battery at even 1000 rpm. I didnt like that so I went with a 3G alternator upgrade that also hooks into the old style wiiring to keep the ALT light operational. BUt this is on an as needed basis
 

Last edited by Gaba (6/14/2018 10:05 AM)


If it aint broke, I have'nt tried to "Fix" it yet!
 

6/14/2018 11:44 AM  #5


Re: electric fan

I've read lot of good things about the Spal fans from the FE guys.

Nice diagram TKO


John  -- 67 Mustang Coupe 390 5 speed
 

6/14/2018 1:38 PM  #6


Re: electric fan

I have an electric fan only due to packaging difficulties. If I you with a 65, I'd install a 24" radiator per the MS article.


Bob. 69 Mach 1, 393W, SMOD Toploader, Armstrong  steering, factory AC.
 

6/14/2018 5:21 PM  #7


Re: electric fan

I wanted to do a 24” radiator myself but the cost was coming to be a bit on the high side , electric fan setup can be done within 350 for a great fan, and 24” radiator setup is going to end up at about 900 I think. That’s what my hold up was.

I was told that electric fan was the dark side lol and I guess I am in the dark side now

SPAL is the only fan I would buy, all others are so so over rated (CFM wise)


If it aint broke, I have'nt tried to "Fix" it yet!
 

6/14/2018 6:51 PM  #8


Re: electric fan

Heyy!! I like the dark side.
For an e-fan, I prefer factory equipment. Taurus, Lincoln, Contour, whatever suits your application.


"Those telephone poles were like a picket fence"
 

6/14/2018 8:16 PM  #9


Re: electric fan

Then the dark side won, because show me one car today that has a mechanical fan on it.  I for one welcome the order our Sith overlords will bring to the galaxy...

 

6/14/2018 8:46 PM  #10


Re: electric fan

I have one!!! Actually its my SECOND one. First one last more years than I can remember . Second one was a cheap Auto Zoo special I bought "on-the-road" (when the FIRST one conked out)
Nothing special......comes on about 160-175* ...........doesn't run 1/2 the time...(only in summertime AND in traffic.
No AC.....No A/T......No P/S.....No P/Brakes....Hey, its a HOT ROD!!
6sal6


Get busy Liv'in or get busy Die'n....Host of the 2020 Bash at the Beach/The only Bash that got cancelled  )8
 

6/15/2018 4:30 PM  #11


Re: electric fan

mark1965 wrote:

thoughts on electric fans?
what brands are you using and what size cfm?
i just installed a\c in my 65 coupe with 302 the temp was running around 185 now pushing 205 thinking an electric fan may cool it back down.
thanks
 

I have the same problem after installed ac kit , now i add one spal 14 ' , A very good product but not enough .
It helps only a few to low temp .Now i turn fan on for ,  all the time,  if i use the ac .
 is better have it...anyway imho .
 the real  solution is to change the radiator for a bigger one.
15 minutes in traffic jam on hot day you will need to turn off the ac to prevent overheating , Tested on highway and city i was costant riding  between 3/4 and red  line on gauge  ( later i tested with digtal sender real temp ) 
More or less i ride  around water boiling point and some more,  now in june !!... is not even mid summer !!
 
Just remember that some big fans are juice sucker , so put an eye to your old alternator if you still have it .
hope helps
 

 

6/15/2018 6:49 PM  #12


Re: electric fan

Good point Alessandro, down the rabbit hole you go. Fan, relays, wiring, alternator...


Bob. 69 Mach 1, 393W, SMOD Toploader, Armstrong  steering, factory AC.
 

6/16/2018 7:36 AM  #13


Re: electric fan

If running AC you need to trigger the fan right off the compressor clutch activation wire.  That way the fan is on whenever the AC is on.  Otherwise you risk excessive head pressure in the AC system if you are sitting still and there's no air flowing across the condenser. 

An alternator upgrade on these cars is quite easy.  The 3G is basically a bolt in, with very minor wiring involved.  If you're doing anything more than a stock vehicle the stock alternator, which is typically all of 55 amps is going to be struggling.  The minute you add a decent stereo the jig is up.  If you plan on adding other electrical add ons in the future (power windows, etc.) the alternator upgrade is going to be necessary anyway, so might as well just get it done.

You should already have two relays in your car for the headlights anyway.  Modern bulbs overload the stock system and will cause your headlights to go off intermittently due to tripping the thermal overload in the headlight switch, which is both unnerving and unsafe.  Adding two more shouldn't be that big of a deal. 

I find that the electrical aspect of vehicles is the least understood, most overlooked, and often the most important.  Without a good understanding of electrical systems its essentially impossible to effectively work on anything built after the mid '80s.  Once EFI became the standard issues switched very quickly from mechanical parts problems to electrical problems.  Compared to modern vehicles the electrical system in these cars is laughable, and shouldn't give anyone with the time to learn a little bit a moment's pause in terms of working on or modifying.  I've used all these little projects are learning experiences.  Rather than buy a fan controller I built my own.  I think I had about $20 in parts, plus the cost of the thermostatic switch, and some wire I already had.  There are two splices in the whole system (both sides of the inline fuse holder I installed).  I find the universal, and even the "custom fit" stuff just doesn't.  When I make my own I can chose what length wire to use, and where to route it.  A simple terminal crimp tool is all that's needed to terminate the wires for use in a relay socket.  I actually rather like electrical work.  Its a nice change of pace from getting greasy. 

Alessandro, are you sure that fan's wired the right way?  14" is a bit small; I use a 16", but not sure about the '67 radiator in my car vs. yours, so maybe 14" is all that will fit?  You might try switching the motor wires around and see if it improves.  The fan will spin either way depending on the wiring.  One way is for use as a puller (behind the radiator), the other as a pusher (in front of the radiator).  Backwards for the application it just won't move enough air, which sounds like it might be your problem. 

 

6/16/2018 9:00 PM  #14


Re: electric fan

TKOPerformance wrote:

Alessandro, are you sure that fan's wired the right way?  14" is a bit small; I use a 16", but not sure about the '67 radiator in my car vs. yours, so maybe 14" is all that will fit?  You might try switching the motor wires around and see if it improves.  The fan will spin either way depending on the wiring.  One way is for use as a puller (behind the radiator), the other as a pusher (in front of the radiator).  Backwards for the application it just won't move enough air, which sounds like it might be your problem. 

Hello tko , 
the fan i choose is the biggest with low profile i dont' remember clearly if 14 or 16 , the next one is bigger but beefy 
The wiring is indipendent from ac , simply i switch it with relay under dash when i need.
Not all the fan are push/ pull  depends on blade shape..The flow is really good in mine.
For what i see the ac radiator produce too much hot flow against water radiator . 
Another point of view is that if  i ride quite and easy,  car is less prone to overheat

 

6/16/2018 9:42 PM  #15


Re: electric fan

Blade shape is important too, but if you reverse the power and ground the fan will run backwards.  If its moving air through the radiator its working right though.  Too much heat load it seems.  A car's almost always going to run hotter the harder you run it.  Power needs fuel, and fuel creates heat.  If the fan you have is all that fits then the only other option is to go to an aluminum radiator. 

 

6/17/2018 7:28 AM  #16


Re: electric fan

I have dual spal fans also wired pretty much how TKO has.  Only way to go.  Buy once cry once.

 

6/18/2018 5:56 PM  #17


Re: electric fan

Since you asked.
Electric fans are great in a factory installation where mounting and all controls are designed for the car they are on.

I may just be old fashioned, but have NEVER had heating issues using a good OEM flex fan and a properly sized radiator with a shroud.  Never an electrical problem with fan controls and wiring and trouble free performance.  To me, some of the fun of having the old car is making the stuff that works fine, keep on working fine.  I like making improvements where they really improve something.


Money you enjoy wasting is NOT wasted money... unless your wife finds out.
 

6/18/2018 7:01 PM  #18


Re: electric fan

I'm with MS on this. I fiddled around with aux pusher fans, shrouded puller fans and even both at same time. I was unhappy with the looks of the setup, and also the noise when running. My last change has turned out to be really good and I'm convinced I've solved the issue. I'm running a 2 row aluminum radiator with the 1 inch oval tubes. A stock OEM fan for A/C with a thermal fan clutch and a slightly modified stock shroud, (to fit the aluminum radiator) along with a 30% higher flow rate waterpump and a 190 degree Motorcraft thermostat. I don't have air, IT"S A CONVERTIBLE after all, but I have tested this setup a number of times in our local summer traffic jams in 95 degree plus temps for almost an hour at a time. Even stuck sitting at idle the temp stays right at 190 degrees. My idle is set at 650 rpm and that clutched fan really moves the air through the radiator. I've also noticed since running very consistant temp that my oil stays really clean and my oil pressure at idle is very even 28 psi. It used to drop below 20 when engine was running hotter and more inconsistanty. Kinda wish I'd done it this way 12 years ago when I first started having overheating problems. Oh well, better late than never...... 


It's easier to add horsepower than it is to lose weight.
 

6/19/2018 4:16 AM  #19


Re: electric fan

On the other side of that, I had no real luck with any of the OEM setups I ran over the years.  I had a reproduction OEM shroud that simply didn't fit right (hit the fan, despite making brackets to reposition it; it just wasn't the right size).  I couldn't get an OEM spacer that worked right, always ended up either too close or too far from the radiator (finally cut down one that was too long).  The engine ran hotter than I wanted in summer, and colder than I wanted in winter.  In the end I just got sick of it and went electric.  No more problems.  I call that an improvement, because now I just drive the car.  I don't stare obsessively at the temp gauge. 

 

6/19/2018 1:15 PM  #20


Re: electric fan

One thing that really puzzles me is: back in the day, (1965 and 1966) I drove a 65 Mustang coupe with 225 hp and 4 speed. In 1969 I bought a 1967 Fastback as my daily driver, that I also drove for about 3 years. I never had any overheating issues with either car even with drag racing them and driving them pretty hard. I did replace the waterpump on the 65 at about 80,000 miles because it failed catastrophically. But that was the only issue, ever. I had a 68 Cutlass around then that overheated all the time in the summer. That turned out to be poor quality soldering of the fins to the tubes on the radiator. It just seems strange that our vintage cars run hotter now than they did back when they were just cars........


It's easier to add horsepower than it is to lose weight.
 

6/19/2018 4:56 PM  #21


Re: electric fan

It has nothing to do with the cars, and everything to do with how they get driven today.  There are so many more cars on the road today, and urban sprawl has developed so much that was just open road in years past.  Even in the past 25 years where I am the route I take to church for example had four lights for what was a 10 minute trip 25 years ago, whereas today its a 20 minute trip and there are nine lights.  50 years ago traffic was unheard of except in places like maybe LA.  Today its everywhere, and mostly unavoidable.  I used to run back roads and get places in half the time.  Now there's no point, because so many people take those roads now, and they won't drive them the way you have to drive them to make them worthwhile as bypass roads. 

Road speed and rear gear selection also play a huge role in how hot a car runs.  With a high rear gear and an automatic you'll notice the temp gets up there the harder you run much faster than with a stick.  Speed on the interstate now around here is 75-80, and even secondary roads everyone's going 60 if they can.  If you drove those speeds even 25 years ago you were a teenage psycho looking for tickets, and finding WAY too many...

 

6/22/2018 6:46 AM  #22


Re: electric fan

My cooling System Details …
  Aluminum Radiator: Summit SUM-380461
  Flow Kool Water Pump (#1680)
  Electric Fan: Spal 16” single-speed #30102120
  No Fan shroud.
  DCC Fan Controller #FK45
  180° Thermostat
I added a Vintage A/C recently and, although limited use to date, I've had no issues at 85 degrees, 80% humidity and driving in city type stop and go traffic for 10-15 minutes.
The original Spal two-speed controller failed, I then installed the DCC controller.


65 Fastback, 351W, 5-speed, 4 wheel discs, 9" rear,  R&C Front End.
 

Board footera


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