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2/22/2020 4:51 PM  #1


Electrical Issue- Another Head Scratcher

Ok, here's another strange one. I posted this over at VMF as well but figured I'd see if you guys have any ideas.

I installed an AAW kit in my car (64.5. vert). Everything is fine with the AAW kit and it all worked perfectly from the first turn of the key.
I also installed Speed Hut gauges. They too are fine and work perfectly.

This weekend I installed the convertible top motor, new hoses and cylinders. The top motor is wired the same way the factory did it and works fine. Top goes up and down with no issue.

But, when I was cycling the top motor up and down it sounded like the gauges were making noise. So, I watched the gauges while operating the top switch and sure enough, the oil pressure gauge was moving with the top switch. The harder the motor for the top was working, the high the oil pressure gauge was reading.

I pulled the inline fuse for the gauges and it stopped.

The top motor is on its own circuit totally separate and apart from the rest of the wiring harness, but somehow there is some electrical noise feeding back through that is causing the oil pressure gauge to move when the top switch is operated. No other gauges move at all and they all share a common 12v power source and ground.

I thought maybe the power top wiring was too close to the gauge cluster so I unscrewed the cluster and let it sit on the column 4-6" away from the top wiring and it still did it.

I called AAW and they are stumped too.


Thoughts?

Last edited by Chaplin (2/22/2020 4:53 PM)

 

2/22/2020 5:18 PM  #2


Re: Electrical Issue- Another Head Scratcher

I'm no electrical expert but it sounds like a bad ground or some sort of back feeding of the electrical system.

 

2/22/2020 5:28 PM  #3


Re: Electrical Issue- Another Head Scratcher

I'm as good as AAW ...stumped. Does it do it if you disconnect the sender? Do you have a ground from a head to the firewall?


"Those telephone poles were like a picket fence"
 

2/22/2020 5:33 PM  #4


Re: Electrical Issue- Another Head Scratcher

Haven't tried disconnecting the sender yet. Will give that a try and see what happens. I do have a ground strap on the head.

     Thread Starter
 

2/22/2020 5:41 PM  #5


Re: Electrical Issue- Another Head Scratcher

Grounds, grounds, grounds. Loose mechanical grounds can cause a lot of strange problems in electrical circuits. The result you are seeing in your gauges as the top goes up/down is most likely the result of a ground loop. Check all of your grounds.


Gary Zilik - Pine Junction, Colorado - 67 Coupe, 289-4V, T5
 

2/22/2020 6:07 PM  #6


Re: Electrical Issue- Another Head Scratcher

Try removing the switch from the dash and connecting a jumper cable from the body of the switch to battery negative. I'm not sure if that circuit gets grounded at the switch or the pump body.


"Those telephone poles were like a picket fence"
 

2/22/2020 11:11 PM  #7


Re: Electrical Issue- Another Head Scratcher

Electric motors are famous for putting noise on the buss, especially primitive, high current draw designs such as the top motor. Typically diodes are installed to isolate the noise and prevent feedback. However, how often are you going to be using that top motor? You gotta ask yourself: is this really a problem.

 

2/22/2020 11:19 PM  #8


Re: Electrical Issue- Another Head Scratcher

could try adding a diode like from a battery isolator ( high current) on the pump motor positive and see if it stops.

Another thing to try would be to add a capacitor near the motor.
May filter out the noise.
Try a condenser from points or for voltage regulator.
Might need a larger one.

Sounds similar to typical alternator whine on your radio.
Do you hear it on radio when you operate the motor?

Or just leave the top down😁

Last edited by Nos681 (2/22/2020 11:27 PM)

 

2/23/2020 7:43 AM  #9


Re: Electrical Issue- Another Head Scratcher

True, not really a "problem" because the top won't be going up or down more than a handful of times a year.  I probably put it up and down more times yesterday installing the pump and bleeding the lines/cylinders than I will in a year. But, I still don't like having weird things going on like that.

The pump circuit does get grounded at the pump. I will clean up/redo the ground for the pump motor today and see if that solves it.  If not, maybe an in-line diode is the way to go.

I will report back....

     Thread Starter
 

2/23/2020 9:13 AM  #10


Re: Electrical Issue- Another Head Scratcher

50vert wrote:

I'm as good as AAW ...stumped. Does it do it if you disconnect the sender? Do you have a ground from a head to the firewall?

 
Ok, you are on to something here.

I double checked the ground for the top motor, worked the top switch and there was no change- the oil pressure gauge moved when operating the top.

I next disconnected the positive side of the Speedhut oil pressure sending unit (they use a sender that has two terminals) and worked the top switch and the problem stopped- no movement at all on the oil pressure gauge.

So, now I'm wondering if the ground for the oil pressure sender wasn't good (I have the negative post on the sending unit grounded into an aluminum head), so I disconnected the ground wire and ran a jumper straight from the negative terminal on the sending unit to the battery and worked the top switch and the problem returned- oil pressure gauge sweeps with the top switch, so it's not the ground at the pump or the ground at the sending unit.

That leaves only one potential ground and that is the ground for the oil pressure gauge itself, but that is grounded back through the harness  with every other gauge and the rest of the gauges are not affected by the top motor.

     Thread Starter
 

2/23/2020 10:10 AM  #11


Re: Electrical Issue- Another Head Scratcher

I agree with a probable grounding problem...seen many weird things caused by that.  I would also recommend that you have a good bonding strap between the chassis (body) and the engine/transmission. 


"you get what you pay for, good work isn't cheap, and there are NO free lunches...PERIOD!"
 

2/23/2020 1:03 PM  #12


Re: Electrical Issue- Another Head Scratcher

Couple other questions to through in the mix. Does the oil pressure act any different when the car is running, you have oil pressure, then run the top?
Does the key need to be in the on position when running the top?
If not, does the key need to be on to get 12 volt to the gauges?
Do you have voltage across the pressure switch when running the top? Is it DC or (AC maybe noise form the motor)
Do you have voltage across the sending unit?
 


If this forum can't fix it, it isn't broke.
 

2/23/2020 2:05 PM  #13


Re: Electrical Issue- Another Head Scratcher

Ok, forget what I said earlier about other gauges not being affected.

When I was running the car today, the temp gauge was reading way hot, but the laser temp gauge told me the car was even up to t-stat opening temp. Popped the cap on the rad and the t-stat was if fact still closed as no coolant was flowing through it. 

A little more investigation revealed that when the electric fan kicks on, all the gauges are impacted and that is what caused the temp gauge to read high, so I am getting a lot of electrical noise/feedback from the big amp electrical items that are screwing up the gauges.

Wondering if I should remove the ground for the gauge cluster from the main harness and just ground it directly to the body somewhere?

And to answer the last question, with the engine running and the fan on, it did cause the oil pressure gauge to go from 50 to 90.

Top switch works without the ignition on.

     Thread Starter
 

2/23/2020 2:06 PM  #14


Re: Electrical Issue- Another Head Scratcher

As Barry suggested, I would also investigate the switch.
Start by just removing from dash board and leave it floating and operate motor.
See if your problem is still present.
If it disappears, clean switch or replace.

Not being familiar with pump circuit, does motor have two leads?
Is there a relay in the circuit to energize the pump motor?
Or is motor connected to switch?
How old is the switch?

Most toggle switches, even if it has metal exterior, isn’t used for the circuit.
It’s for mechanical reliability.
With age, use, and exposed to environment ( i can’t believe I just used that word 😁)  it is possible that when you’re energizing the motor with the switch, some of your electrons are going to ground ( metal housing).

As for the oil pressure switch ground, it should be fine as long as you have full voltage from battery positive to the oil pressure switch ground terminal lug. It’s an easy way to verify that it is at ground potential ( battery negative).

Definitely want to fix this before potentially...electrical joke😂...damage to gauge occurs.

Last edited by Nos681 (2/23/2020 2:09 PM)

 

2/23/2020 8:11 PM  #15


Re: Electrical Issue- Another Head Scratcher

Well I got it figured out, your car is haunted. You can do all the tests, changes and improvements you want but after a 2 hour movie your car will sink into a Indian burial ground.  GET OUT!!!
I find it odd that the top will run with the key off but it affects the gauges (oil) which needs the key on to operate. Some good suggestions were given to try. Is your battery ground good? The alternator puts out a pulse DC. As electric motors spin, they develop a voltage in the reverse direction. (This is why they use less current the faster they spin.) The battery is what keeps the pulses from the alternator and issues from electric motors at a level DC voltage, 
If all wiring is correct I would try a diode. Not in the electric top or fan but in the circuit that feeds the gauges.


If this forum can't fix it, it isn't broke.
 

2/23/2020 8:50 PM  #16


Re: Electrical Issue- Another Head Scratcher

I'd also ask the question to Speedhut. Helpful when I dealt with them.


"Those telephone poles were like a picket fence"
 

2/23/2020 8:56 PM  #17


Re: Electrical Issue- Another Head Scratcher

I missed the cooling fan earlier.
Did you try heater fan and a/c unit fan (if under dashboard)?
I’m guessing you’ll see it again.

X2 about installing diode in gauge cluster feed.

Perhaps a capacitor connected to gauge feed and ground as well.
Similar to running capacitors on stereo equipment and your alternator and 1g voltage regulator.

Last edited by Nos681 (2/23/2020 8:57 PM)

 

2/24/2020 6:29 AM  #18


Re: Electrical Issue- Another Head Scratcher

You may want to use relays to control the top motor/pump.


www.quadmat.com  Butyl Sound Deadener & Insulation
 

2/24/2020 8:20 AM  #19


Re: Electrical Issue- Another Head Scratcher

Is the oil pressure sender installed dry or with Teflon tape or other sealant. Could it is not grounding properly


Good work ain't cheap, Cheap work ain't good!   Simple Man
 

2/24/2020 8:59 PM  #20


Re: Electrical Issue- Another Head Scratcher

Well, it's fixed. And I embarrassed to say that it was a ground problem. RV6 nailed it from the get go!

Don't know if I didn't tighten it all the way when I first installed it and it vibrated loose or I just never tightened it, but the bolt for the firewall ground strap was only finger tight in the firewall.  I took it out, cleaned up the ring terminal and the firewall, put it back in, snugged it down, then ran the fan and operated the top switch and the gauges didn't budge.  I will keep an eye on that ground screw and see if it loosens up again because I am pretty sure I tightened it last time. If it does, I'll run another ground strap somewhere else.

Thanks for the help!

     Thread Starter
 

2/24/2020 11:01 PM  #21


Re: Electrical Issue- Another Head Scratcher

So no effective ground from the head to the firewall ... that makes sense.
I've had the same problem with the screw on the strap at the firewall. Tapped it with a hammer from the inside, tightened it up.

Last edited by 50vert (2/24/2020 11:02 PM)


"Those telephone poles were like a picket fence"
 

2/25/2020 8:13 AM  #22


Re: Electrical Issue- Another Head Scratcher

I may do the same if I find it loosening up. The other thing I was thinking about was putting a bolt through the firewall from the inside and creating a stud to bolt the strap down onto.

     Thread Starter
 

Board footera


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