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I want to install a 302 roller in my 66 coupe, I plan on using a set of C8OE heads with 53cc chambers. My biggest concern is the harmonic balancer and crank pulley, ( will the crank pulley line up with the A/C compressor, PS, and Alternator. I'm using the v-belts). The car has a AOD transmission with a 3.80 gear. Any advice would be appreciated. Thanks
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No problemo! Any combination of balance weight pullys AND flywheel/flexpates, for the early configuration are readily available. Forget the heads that you mentioned and get a late pushrod Explorer motor with either GT40 or GT40P heads. Once you strip off the fuel injection and carburate it, it will blow you away.
Last edited by boomyal (1/09/2015 12:18 AM)
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If you have early pulleys then you need to buy a 7 bolt 50 oz crank damper and the correct early crank pulley for your app will attach to it . . summit racing sells the crank dampers . . if you have all late model stuff then all the late model pulleys will work . . if you have early factory ac then no, the lower 5.0 eng set up will not line up.
If you run gt40 heads and run premium gas, you need to mill them so the champers are around 57 cc’s to get the optimum performance from them especially if you have a cam that is bigger thsan stock otherwise you will have low compression.
if the cam is not stock, you need to but stiffer valve springs . . alex’s parts sells them.
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The AOD flexplate is no problem. Just use one from a 50 ounce 5.0.
The Summit balancer previously mentioned is a good piece. Some of their pulley spacers are kind of flimsy, but you can machine a small part to make it more substantial.
Since you have the C80 heads with 53cc chambers, why not run them? Those heads have the larger 351W valve sizes in them? Yes, the Explorer Gt40 heads will make more power, but at a cost. I guess that just depends on your budget. I like the smaller chambers for more compression and quench characteristics. I am running 58CC AFR heads on my 427W. Keith Craft Racing said their dyno tests show more power using a dish piston and smaller head volume than vice-versa. Head flow is a huge science and I am no scientist, but I have used those C80 heads before and they made plenty of power for a street machine. If you have to spend money to have them rebuilt, consider the GT40 heads which are a proven performer on a 5.0. You will need to block off the thermactor holes if using later model heads. Threaded plugs are available that allow fitment of early accessory bolts into the threaded plugs.
Don't forget your distributor drive gear needs to be a steel gear. Summit sells them and it is pretty easy to swap out the gear on an existing distributor, or order a Duraspark II from Autozone for an 85 Mustang. It has the gear already on it.
Ramses used stock 90 GT 5.0 short block in his 65. Without all the restrictive converters from the 90, the cam sounds real nice with even a tiny lope noticeable. Great budget build that is real dependable.
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and speaking of Ramses is his new nickname "Three Lugs" or "One Cog Off" ? , we never dertemined that ??
Last edited by Don (1/09/2015 3:52 PM)
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I think it would be great for everyone to mail Ramses a shiny new lug nut. Maybe then he could install the correct amount.
Sorry to hijack the thread. Don, cut that out.
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MustangSteve wrote:
I think it would be great for everyone to mail Ramses a shiny new lug nut. Maybe then he could install the correct amount.
Sorry to hijack the thread. Don, cut that out.
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I'm running an 87 302 HO roller with stock heads. I bought it as a long block and finished it off with acc from my 65 289. It has plenty of power for me! and sounds great running thru shortie headers and flowmaster 40s!
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Thanks everybody for your advice. I'm especially interested in Terrys reply. He has done exactly what I want to do, which is to use all of the 289 accessories and v-belts.
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whitestang wrote:
Thanks everybody for your advice. I'm especially interested in Terrys reply. He has done exactly what I want to do, which is to use all of the 289 accessories and v-belts.
thats what i figured so you can do what i suggested if you want.
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Thanks Barnett I read your post again. I do have the early a/c system. It sounds like the 7 bolt 50 ounce damper is the answer. Thank you.
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Whitestang I ordered a new flexplate and harmonic from Summit the harmonic has several bolt holes in front to accept various pulleys. I think this is the one I used.
A couple things I had issue with, The timing chain cover! there are a half a dozen or more that are made for a sbf. My original idea was to try to keep my OEM 289 block as complete as possible when I took out as it was going in storage. I bought a used timing chain cover and when I got it it would not fit as the housing was not deep enough for the impeller on the water pump it wanted to rub. I think I ended up using the one off my 289. its been 2 maybe 3 years now so dont remember exactly the solution. Another problem I had was the cam to drive the mech fuel pump. I now know there is a two piece cam to use on the later blocks. At the time I did not know that and ended up going with a electric fuel pump. More on that story if needed!!
You do have to use an older oil pan as the newer ones have rear sump and you need a front sump. This means you have to relocate the dipstick from the side of the block to the front. The newer blocks are drilled to have the dipstick come up between #7 and #8 spark plug and since the sump has been changed to the front you need to plug that hole ( I tapped mine and plugged it, some people drive a wood plug in that hole) you then have to bring the dipsick up thru the timing chain cover.
Another thing if you go to a roller cam you have to be sure you have the correct drive gear on the distributor. I believe it has to be a steel gear and flat tappet cams use a cast gear?
I'm writing all this strictly from memory (that's scary) so if I've misstated something I'm sure someone will correct me, I apologize in advance!!
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The distributor drive gear needed depends on the cam. Roller cams used to be machined from super hard steel, so you ran a bronze distributor gear that was sacrificial. That was deemed stupid for street use, and the cam companies started to press iron gears onto the roller cams so you could just run a regular distributor drive gear. Stock for stock I can't say for sure, but I would bet the combo should be a steel gear on a steel cam. Frankly I'd look at running the later model distributor anyway, unless you have to have the old school look of a converted points type distributor.
Heads, that's a tough one. If cost is a factor bolt it together with what you've got for now. If the plan is to upgrade in the future, skip the GT40 variants and just go to the aftermarket. For real performance use the GT40s need so much work that by the time you're done you'll be bucks ahead to just buy a set of afteramket alminum heads from Edelbrock, TFS, or ideally AFR.
To weigh in on the theory behind the best way to achieve compression, the current trend with factory engines is to go with a small chamber and run a dished piston. This has been proven to be more efficient, and thus better at power production. However, to build an engine with this architecture from scratch requires some work (changing pistons, decking the block, etc.).
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ok, per terry's post.
the 66 thru 69 timing covers are exactly the same except that the early covers had a 1" long aluminum post sticking out of the left side for the riming marker . . this cover is hard to find but the covers if these years that do not have the post use a bolt on metal timing marker which is in the same timing position as the post so it works fine.
the timing chain is different from the 5.0 and non 5.0 engines . . if you run an electric fuel pump the 5.0 chain is fine but you need to put a plate over the hole for the mechanical fuel pump on the esarly cover.
if you run a mechanical fuel pump then buy the non 5.0 chain and single cam for the mechanical pump.
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Since chains were mentioned...
The early 289/302 used a single piece fuel pump eccentric, a long cam dowel and a timing sprocket specific to that setup. The dowel extended through the timing sprocket and through a hole in the one piece eccentric. A heavy forged washer goes under the bolt head and overlaps the dowel hole to keep it from coming out of the cam.
I am not sure of the year it was changed, but sometime after 1970 they went to a 2-piece eccentric that used the short cam dowel and timing sprocket specific to the two piece eccentric. The sprocket has a raised plateau in the center where the center of the two piece eccentric mounts, leaving room for the outer ring of the eccentric to rotate freely on the center one. The center piece has a tab that fits into the hole of the sprocket where the dowel does not come all the way through. A heavy forged washer goes under the bolt head and covers the tab, holding it into the hole of the sprocket.
You cannot mix/match components from the two types of chain sets. If you do, you will have eccentrics trying to eat holes through the timing cover, circulating ground metal through the engine.
The 5.0 had an oil slinger in place of the eccentric and used the short cam dowel. The dowel was below the surface in the sprocket, and the slinger had a tab that fit into the resulting hole. A heavy forged washer goes under the bolt head.
Never use a one-piece eccentric with the plateau type sprocket.
Never use a two-piece eccentric with the flat front sprocket
Be sure to use the correct length dowel to drive the sprocket and eccentric.
Be sure to use the correct heavy forged washer. Failure to do so can result in the timing chain eccentric coming apart.
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Barnett468 correct me if I'm wrong. You are saying I could use a 289 timing chain and the fuel pump cam on the 5.0 Thank You
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Looks like MustangSteve and I sent our messages at the same time. I think Steve answered my question.
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Whitestang, This is the rest of the story that I didn' t include on my previous post!! anyway water under the bridge! I just brought it to you attention so you didnt go thru the crap I did!
. My engine was a 87 roller 5.0 long block and the timing set was already on. it had the oil slinger on it. I tried putting the cam on the front of the gear but the dowel was too long and I couldnt get an answer as to the proper cure for the problem so I went ahead with the build and blocked off the hole and am running an electric fuel pump! If I had the info that is posted above I would be running a mech fuel pump!!!
About the timing cover, well I bought a used one from another member and when it arrived I put the gasket on and RTV and mounted the cover over the timing gears. I then proceeded to mount the water pump. It wouldn't fit the timing cover wasnt deep enough for the impeller was hitting the housing before it sealed up. I was then told there were 5 or 6 covers that fit the front of those engine blocks. I ended up taking the timing cover off my 289 and used it. IF all the timing covers are the same then the used housing should have fit with my existing water pump IT DIDN'T go figure! any way I still have that timing cover!!
Last edited by terry (1/11/2015 8:30 PM)
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Thanks Terry I have learned alot from you and the rest of the guys on this forum.
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