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5/24/2021 10:10 PM  #1


Finished my coil-over front suspension build!! Only took 10 years

I think I have it the way I want it. I better get it powder coated before I decide to change something else. Thanks to everyone who has made comments over the years like "don't do that" or "you might want to do this"  

I first mocked this up in 2011.


This is the top of the shock tower.  I will square the holes in the plate and use stainless carriage bolts for the final install.  I know the stainless will not be as strong, that is why I am using 4 instead of the traditional 3.


This is the top mount.  I have a 3/8" spacer that I can put in between the shock tower and the top mount if I need a little more height.


This is the most recent change and what I finished fabbing up today.  I had originally planned on running a clevis to attach the strut rod plate to the strut rod... one of the "don't do that" moments, Thanks Bob!!!.  The solid rod end is a much better option.  I wanted it in double sheer so I fabbed up the bracket that ties the rod end to the lower coil-over mount.


A shot of the entire assembly.


and again


a terrible picture of the upper strut rod mount.


another full assembly pic.


This is all the parts and pieces for the other side.  Really there is not much to it.  I am horrified that ready made kits of a similar design are $3000-$4000  I have less than $1000 into this kit (not including my time) and it would be WAY less had I made the UCAs  and not purchased them.  And the aftermarket companies can't say its R&D there is really only one way to do this because of the constraints of the OEM design.


This was the heaviest fab work.  The LCA is fully boxed in. It has stand offs I machined to fit inside the LCA pocket.  This LCA is adjustable and when I do the final install I will make both sides the same.  Then after doing a rough alignment with shims I will fine tune with the strut rods and LCAs.  As it sits now( at ride height) I am close to 0º camber and 6º + caster.


If it isn't broken...modify it anyway! http://www.DazeCars.com https://galaxieforum.boardhost.com
 

5/24/2021 11:57 PM  #2


Re: Finished my coil-over front suspension build!! Only took 10 years

Work of art I can't wait to hear how it performs for ya.

 

5/25/2021 8:52 AM  #3


Re: Finished my coil-over front suspension build!! Only took 10 years

Good things come to those who wait. Really nice work there as usual Day. You'll enjoy the ride and adjustability.

I've changed spring rates and shock settings a few times. I even backed off the shocks one click at the bash.

Kudos brother.


Bob. 69 Mach 1, 393W, SMOD Toploader, Armstrong  steering, factory AC.
 

5/25/2021 5:07 PM  #4


Re: Finished my coil-over front suspension build!! Only took 10 years

Nice job Day.!!!😎

 

5/25/2021 9:48 PM  #5


Re: Finished my coil-over front suspension build!! Only took 10 years

Really nice work Daze!
Quick question........Is your unit 'shorter' than the stock set-up?
I was thinking (sometimes that ain't too good! )...I was thinking IF a front suspension like you made was say....
1" shorter... it would make installing wider wheels/rims a lot easier!
Shorter arms and softer springs to compensate for it!?!
Is this a good thought?
Thanks
6sal6


Get busy Liv'in or get busy Die'n....Host of the 2020 Bash at the Beach/The only Bash that got cancelled  )8
 

5/26/2021 6:57 AM  #6


Re: Finished my coil-over front suspension build!! Only took 10 years

Looks really great Daze...as usual.

Hopefully ya don’t have to build a Mustang around your shock tower on the bench.

Now...could you please share how you are adding pictures?

 

5/26/2021 8:55 AM  #7


Re: Finished my coil-over front suspension build!! Only took 10 years

Very nicely done.


65 Fastback, 351W, 5-speed, 4 wheel discs, 9" rear,  R&C Front End.
 

5/26/2021 11:21 AM  #8


Re: Finished my coil-over front suspension build!! Only took 10 years

Nos681 wrote:

Looks really great Daze...as usual.

Now...could you please share how you are adding pictures?

I use image shack. Cost me 40 a year but will worth it IMHO for the ease of posting pix. The original mock-up photo has been on the imageshack server since I mocked it up ten years ago. I just found it on my account and added it to my post.
 


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5/26/2021 12:14 PM  #9


Re: Finished my coil-over front suspension build!! Only took 10 years

It's nice work but (and I don't mean to be a curmugeon) I don't see the point.  It looks to me like you've created fundamentally the same thing as was on the car stock.  The only real differences, as far as function, are the adjustable spring preload and the adjustable length lower control arm.  Other that it's all fundamentally the same, isn't it?


Founding Member of the Perpetually Bewildered Society
 

5/26/2021 12:55 PM  #10


Re: Finished my coil-over front suspension build!! Only took 10 years

John Ha wrote:

It's nice work but (and I don't mean to be a curmugeon) I don't see the point.  It looks to me like you've created fundamentally the same thing as was on the car stock.  

That is a fantastic question and in some ways you are absolutely correct.  This is, from a basic standpoint, a recreation of the stock suspension and, adjustable strut rods, roller perches, and good set of shocks and springs will function in a SIMILAR fashion to this design... BUT it will not drive the same. 

John Ha wrote:

Other that it's all fundamentally the same, isn't it?

The first advantage to a coil over setup like this is as you said adjustability. You can dial this suspension in for any application from the Sunday driver to an autocross car, but that is not where the magic lies.  By passing the coil-over through the UCA to the LCA and by getting it as close to the LCA ball joint as possible you totally change the way the suspension reacts to changes in the road.  Much more harshness is absorbed by the spring and shock immediately rather than having to pass through a UCA and an LCA that can transmit that vibration to the rest of the car.  Yes vibration and harshness can still travel through the LCA into the frame rail BUT most of that is absorbed by the coil over.  And that is not even the biggest improvement.  It is a common misconception that the stiffer the spring the better the car will handle (makes sense for the track but not the real world) Stiffer springs handle “better" because they limit movement. This reduces over travel and rebound in the suspension but at the expense of ride quality. The reason I mention this is in fact the opposite is true if you want a car that both handles well and has good ride quality.  The more easily the suspension can move as designed and then return to ride position as quickly as possible with minimal rebound the better the handling  AND ride quality will be.   By lengthening the shock/ coil assembly and moving it closer to the road contact point of the tire you change the leverage required to actuate it.  Small movements can easily be accounted for and big movements can quickly and easily return to ride height. This is why all modern cars use a design where the strut, spring, or coil over goes to the LCA.

With all that said the proof is in the pudding.  I drove my car with a performance suspension al-be-it stock design for years and it handled fantastic and the ride was good but nothing like a new car.  Going with a coil-over front suspension like this makes it ride like a new car and handle as good as it did before if not better.   If you ever have a chance to ride in or drive a car with a suspension like this you will be amazed at the improvement.  That is why the aftermarket can charge so much for a suspension like this.  When I started my build they were about $1800-$2000 and now they are $3000 - $4000  way more of an increase than inflation, and they would not be able to charge so much if there was not a vast improvement.

With all that said your original observations are dead on for the coil over kits that mount the bottom of the coil over on the top of the UCA.
 
Other than adjustability there is IMHO no advantage there over a stock type performance suspension. 


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5/26/2021 1:06 PM  #11


Re: Finished my coil-over front suspension build!! Only took 10 years

6sally6 wrote:

Really nice work Daze!
Quick question........Is your unit 'shorter' than the stock set-up?
I was thinking (sometimes that ain't too good! )...I was thinking IF a front suspension like you made was say....
1" shorter... it would make installing wider wheels/rims a lot easier!
Shorter arms and softer springs to compensate for it!?!
Is this a good thought?
Thanks
6sal6

So the simple answer is, yes this would work. To some degree that is exactly what ford did in 67 only in reverse.  They lengthened the LCA to widen the car and allow them to move the shock tower out to make the engine compartment bigger.

However it is way more complicated than that.  First because the LCA and UCA are not parallel the reduction in size will not be linear.  In other words shortening the LCA by 1" would not translate to a 1" change in the UCA, it could require a little more than 1" or a little less to maintain the correct camber at ride height.  Also shortening both arms will shorten the suspension arch and make the camber curve change faster.  Both of those things could be huge issues if you were shortening the arms by a lot but the less you shorten the arms the less the effects.  Could it be done, yes.  Would the car handle and drive well, probably.  Is all the effort worth it for better tire clearance, probably not.  IMHO
 


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5/26/2021 1:44 PM  #12


Re: Finished my coil-over front suspension build!! Only took 10 years

very nice!


If its worth doing do it right !
 

5/27/2021 5:54 AM  #13


Re: Finished my coil-over front suspension build!! Only took 10 years

Daze wrote:

With all that said the proof is in the pudding.  I drove my car with a performance suspension al-be-it stock design for years and it handled fantastic and the ride was good but nothing like a new car.  Going with a coil-over front suspension like this makes it ride like a new car and handle as good as it did before if not better.   If you ever have a chance to ride in or drive a car with a suspension like this you will be amazed at the improvement.  

Understand - thanks very much for the answers  I am somewhat less bewildered now.  :-)

Last edited by John Ha (5/27/2021 7:52 AM)


Founding Member of the Perpetually Bewildered Society
 

5/27/2021 8:28 AM  #14


Re: Finished my coil-over front suspension build!! Only took 10 years

John Ha wrote:

Understand - thanks very much for the answers  I am somewhat less bewildered now.  :-)

Again it was a fantastic question, glad I could help.


If it isn't broken...modify it anyway! http://www.DazeCars.com https://galaxieforum.boardhost.com
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5/27/2021 10:12 AM  #15


Re: Finished my coil-over front suspension build!! Only took 10 years

Looks Great!  Looks pretty close to my Street or Track Coilover system. 

 

5/27/2021 6:44 PM  #16


Re: Finished my coil-over front suspension build!! Only took 10 years

Added a video to my YouTube channe about the install



 


If it isn't broken...modify it anyway! http://www.DazeCars.com https://galaxieforum.boardhost.com
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5/27/2021 7:12 PM  #17


Re: Finished my coil-over front suspension build!! Only took 10 years

How does it drive?


Money you enjoy wasting is NOT wasted money... unless your wife finds out.
 

5/27/2021 7:31 PM  #18


Re: Finished my coil-over front suspension build!! Only took 10 years

MS wrote:

How does it drive?

Still working on some other stuff.


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5/28/2021 6:46 AM  #19


Re: Finished my coil-over front suspension build!! Only took 10 years

I would be a bit worried about that lower ball joint carrying the down weight and getting pulled up out of the socket.   Well that's just me , but I can see the overall ride advantage.

 

5/28/2021 8:17 AM  #20


Re: Finished my coil-over front suspension build!! Only took 10 years

red351 wrote:

I would be a bit worried about that lower ball joint carrying the down weight and getting pulled up out of the socket.   Well that's just me , but I can see the overall ride advantage.

That would be true if it was a stock ball joint. That is why I went with the screw in ball joints. They are designed for this application and are fine in both compression and tension.


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5/30/2021 4:22 PM  #21


Re: Finished my coil-over front suspension build!! Only took 10 years

I'm not sure what to think of all of it.   All of your work looks great!   Just feel like its so much for so little overall change.   If your going all that far why not eliminate the upper control arm completely and go with a strut system?    The guys here that do that it gives them so much shock tower modification room, they can fit in coyote engines.   

But don't let my initial opinion be a downer.   I've had so much time to think about all the mods and crazy things I've thought up over the years and at the end of the day, its seems like it all gets lost in the quest to build "the perfect" car.   Do we really need all this stuff?


If multiple things can go wrong, the one that will go wrong will be the one that causes the most damage.
 

5/30/2021 9:30 PM  #22


Re: Finished my coil-over front suspension build!! Only took 10 years

Greg B wrote:

But don't let my initial opinion be a downer. I've had so much time to think about all the mods and crazy things I've thought up over the years and at the end of the day, its seems like it all gets lost in the quest to build "the perfect" car. Do we really need all this stuff?

I get where you are coming from, but this is not just an upgrade,  "because it's cool" or "because everyone else is doing it", It is a significant improvement over the stock suspension not to mention the ability to fine tune EVERYTHING.  As far as the strut suspension that would just be "the next step"  all the same advantages in handling and ride quality with the ability to widen the engine bay.  Thing is those kits are way more expensive than a coil over and I have no desire to run anything but a SBF SOOO this was as much of an upgrade as I wanted to do.  I have way less into it this then the aftermarket kits and it should be well worth my time and effort.
 


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5/31/2021 11:34 AM  #23


Re: Finished my coil-over front suspension build!! Only took 10 years

You've done a fine job Day explaining benefits of this type of suspension. I can't remember if it was mentioned, but whenever you use lighter rate springs, the springs themselves are lighter, which reduces the weight of your car. Which is a good thing.

I can't speak for Day, but I mainly built my suspension because I could. Making stuff for me is more therapy than work. The cost of a complete stock suspension ain't cheap, and as Day pointed out, the cost to build his suspension wasn't expensive. I don't get paid for sitting on the couch, so I don't mind spending time tinkering with stuff.

Thanks for the write up Day.


Bob. 69 Mach 1, 393W, SMOD Toploader, Armstrong  steering, factory AC.
 

5/31/2021 12:01 PM  #24


Re: Finished my coil-over front suspension build!! Only took 10 years

Bearing Bob wrote:

I can't speak for Day, but I mainly built my suspension because I could. Making stuff for me is more therapy than work. The cost of a complete stock suspension ain't cheap, and as Day pointed out, the cost to build his suspension wasn't expensive. I don't get paid for sitting on the couch, so I don't mind spending time tinkering with stuff.

No you can speak for me.  Well put and I couldn't have said it better myself.
 


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5/31/2021 12:44 PM  #25


Re: Finished my coil-over front suspension build!! Only took 10 years

Bearing Bob wrote:

You've done a fine job Day explaining benefits of this type of suspension. I can't remember if it was mentioned, but whenever you use lighter rate springs, the springs themselves are lighter, which reduces the weight of your car. Which is a good thing.

I can't speak for Day, but I mainly built my suspension because I could. Making stuff for me is more therapy than work. The cost of a complete stock suspension ain't cheap, and as Day pointed out, the cost to build his suspension wasn't expensive. I don't get paid for sitting on the couch, so I don't mind spending time tinkering with stuff.

Thanks for the write up Day.

Yep I gotta agree, In some cases the journey is more than just  the destination.
If it weren’t for “just because I could”  the cars of the guys on this place would not be as special as they are.


Good work ain't cheap, Cheap work ain't good!   Simple Man
 

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