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9/04/2021 6:16 PM  #1


Starting issues

I rebuilt the Autolite 4100 with a kit from Mike's Carburettors. Good kit!
Anyway... Since the rebuild, the car is difficult to start if I let it sit from about 5 minutes or longer. I've been stopped for around 20 minutes and even an hour and it's difficult to start. If I let it sit a day, it's fine and starts right up. If I shut the engine e off and start it again within a minute or so, it will start right up.
When I say it's difficult to start, it appears to be flooded and takes some cranking to get it started. When it finally starts, it smells so rich and like fuel.
Car idles great, accelerates great and cruises great.
I rechecked the the float levels yesterday and used the measurements that was recommended for my car.
Before the carburettor rebuild, I never had this issue. I'm baffled on what is happening.

Last edited by Toploader (9/04/2021 6:17 PM)


1964-1/2 D Code Coupe - 289 V8, 4 Speed Toploader, 3.00 ratio rear, Autolite 4100 Carb, 15" tires, Pertronix ignition
 

9/04/2021 6:42 PM  #2


Re: Starting issues

Are you using a carb spacer?

 

9/04/2021 6:58 PM  #3


Re: Starting issues

It could be flooding the car. Once you kill the engine, pull the top off the air cleaner and look through the carb. If the barrels are wet, fuel is boiling over out of the bowls. Lower the floats a little and recheck. Had to do it to mine when it was having the same issues.

Agree with Josh, get a spacer if you don’t have one to help keep the intake from transferring heat to the carb. I like the phenolic spacers. The plastic one I got was supposed to be gas resistant, but the heat was doing it any favors.


John  -- 67 Mustang Coupe 390 5 speed
 

9/04/2021 6:59 PM  #4


Re: Starting issues

josh-kebob wrote:

Are you using a carb spacer?

Yep, sure am. I still have the original Ford 1 inch alloy spacer on the car.
This spacer has always been on the car, so I'm baffled why it now has this starting issue.


1964-1/2 D Code Coupe - 289 V8, 4 Speed Toploader, 3.00 ratio rear, Autolite 4100 Carb, 15" tires, Pertronix ignition
     Thread Starter
 

9/04/2021 7:04 PM  #5


Re: Starting issues

Bolted to Floor wrote:

It could be flooding the car. Once you kill the engine, pull the top off the air cleaner and look through the carb. If the barrels are wet, fuel is boiling over out of the bowls. Lower the floats a little and recheck. Had to do it to mine when it was having the same issues.

Agree with Josh, get a spacer if you don’t have one to help keep the intake from transferring heat to the carb. I like the phenolic spacers. The plastic one I got was supposed to be gas resistant, but the heat was doing it any favors.

I went and reset the floats yesterday and they are a fraction lower than  what the recommended Ford specs say.
The spacer is the original Ford alloy one. I never had this flooding issue before the rebuild. I wonder why it's happening now. Maybe I should get the phenolic spacer? Do you have a link?
The car has been sitting about an hour and a half now. I took off the air filter and took a look. Still looks a bit wet. The smell of raw fuel is present too. No leaks onto the manifold that I can see.

Last edited by Toploader (9/04/2021 7:10 PM)


1964-1/2 D Code Coupe - 289 V8, 4 Speed Toploader, 3.00 ratio rear, Autolite 4100 Carb, 15" tires, Pertronix ignition
     Thread Starter
 

9/04/2021 8:42 PM  #6


Re: Starting issues

Lower the float level a bit.  Did you correctly put that little snap-in-place clip in the needle that holds the float pivot shaft in place?  Not sure if my description is correct, but it can let the float setting change if not correctly snapped in place when assembling the float and needle.

You did not touch the timing?


Money you enjoy wasting is NOT wasted money... unless your wife finds out.
 

9/04/2021 9:18 PM  #7


Re: Starting issues

MS wrote:

Lower the float level a bit.  Did you correctly put that little snap-in-place clip in the needle that holds the float pivot shaft in place?  Not sure if my description is correct, but it can let the float setting change if not correctly snapped in place when assembling the float and needle.

You did not touch the timing?

I lowered the floats yesterday and they are a bit lower than spec. I checked everything twice and it looked good. Do you think lower some more? If I do, it will definitely be outside the specifications, but am willing to give that a try if that's what you recommend.
I adjusted timing by retarding it a little. There was "pinging" under acceleration and retarding the timing just a bit fixed it. It's timed within Ford specs.


1964-1/2 D Code Coupe - 289 V8, 4 Speed Toploader, 3.00 ratio rear, Autolite 4100 Carb, 15" tires, Pertronix ignition
     Thread Starter
 

9/04/2021 9:26 PM  #8


Re: Starting issues

What about the metal clip that holds the float pivot in place?

A proper “ measurement” is not what determines a properly running car.  A properly running car determines the proper measurement.


Money you enjoy wasting is NOT wasted money... unless your wife finds out.
 

9/04/2021 9:48 PM  #9


Re: Starting issues

MS wrote:

What about the metal clip that holds the float pivot in place?

A proper “ measurement” is not what determines a properly running car.  A properly running car determines the proper measurement.

The clip was secured in place ok.
I will take the top off the carburettor now and have another go. This time I will lower the floats and try 21/32" to see how it goes.


1964-1/2 D Code Coupe - 289 V8, 4 Speed Toploader, 3.00 ratio rear, Autolite 4100 Carb, 15" tires, Pertronix ignition
     Thread Starter
 

9/05/2021 5:28 AM  #10


Re: Starting issues

Ok, so I persisted with it and after some research (and multiple attempts), I think I now have the floats set correctly.
I suspect I was putting my main emphasis on the dry measurement initially and the fuel level in the bowls were just too high. In the end I pushed those floats down until the fuel level was around .91" from top of bowl (minus gasket). The float (or dry measurement) is quite a bit different to what the recommended measurement specs say, but I've now gone by what the fuel level or wet measurement is.
Initial test seems good with start up, but I will report back in a day or so after I get some more time to drive the car.


1964-1/2 D Code Coupe - 289 V8, 4 Speed Toploader, 3.00 ratio rear, Autolite 4100 Carb, 15" tires, Pertronix ignition
     Thread Starter
 

9/05/2021 5:56 AM  #11


Re: Starting issues

Float level I found depends on what spec you use.  I rebuilt my Autolite years after I had it rebuilt by Pony Carburetors.  I noticed that the float level was WAY lower than the instructions in the rebuild kit stated.  I set it per the instructions and had nothing but problems when I reinstalled the carb.  I reset the level back to where it was when I took it apart and the problems completely went away.  I think either the instructions were simply wrong, or the guys at Pony just knew more.  Shame that place is gone. 

 

9/05/2021 7:48 AM  #12


Re: Starting issues

Until you get it sorted out, if you need to start it after sitting, go ahead and assume it is very rich, hold the pedal hard to the floor then keep it on the floor until the engine starts.  Do not release or pump the pedal because you'll just squirt more gas in.


1968 T-code Coupe with a 302.  Nice car, no show stopper for sure, but I like it.
 

9/05/2021 8:35 AM  #13


Re: Starting issues

Glad it’s all looking better.
Are the instructions wrong? Not necessarily, they probably followed Fords specs.
Is the fuel still the same as in the 1960’s? Don’t think so.

Here is a link to what I have for a spacer.
https://www.summitracing.com/parts/sum-g1405-1

Last edited by Bolted to Floor (9/05/2021 8:36 AM)


John  -- 67 Mustang Coupe 390 5 speed
 

9/05/2021 8:50 AM  #14


Re: Starting issues

Check that the needle is seating properly.  When you first turn off the engine there is still some fuel pressure left in the line.  If the needle isn't seating properly, fuel could be leaking by causing the flooding.
Just a thought. 


65 Fastback, 351W, 5-speed, 4 wheel discs, 9" rear,  R&C Front End.
 

9/06/2021 4:51 AM  #15


Re: Starting issues

It still seems to be flooding.
I've popped the top of the carburettor a bunch of times now and checked things.
The float needles appear to be seating ok. When I press the floats, fuel sprays out.
When I run the car with the top of the carburettor removed, I see the fuel entering ok and the fuel levels in the bowls stay around .91".
When I shut the engine off and let it sit a few minutes, this is when it appears to flood.
Has me beat on what's happening. I even went back to the plastic floats that Pony Carbs put in. Still flooding.

Last edited by Toploader (9/06/2021 6:08 AM)


1964-1/2 D Code Coupe - 289 V8, 4 Speed Toploader, 3.00 ratio rear, Autolite 4100 Carb, 15" tires, Pertronix ignition
     Thread Starter
 

9/06/2021 5:43 AM  #16


Re: Starting issues

Where is the fuel coming from when it floods?  Is it coming up through the vent tube?  Is it dripping out of the main jets?  Track that down ad you'll be able to solve it. 

 

9/06/2021 6:01 AM  #17


Re: Starting issues

TKOPerformance wrote:

Where is the fuel coming from when it floods?  Is it coming up through the vent tube?  Is it dripping out of the main jets?  Track that down ad you'll be able to solve it. 

It appears to be coming up through the needles that the floats control. I took a video of it happening with the engine shut off. I shut the engine off and watched the fuel filling up the bowls. I checked the floats and they were up and the needles should have been seated, but the fuel was hissing in. Not dramatically,  but enough for me to know something was wrong.
When engine is running, the fuel seems to be flowing well and the fuel levels seem ok.
The flooding only seems to be a problem when I shut the engine off and want to restart it within 3 hrs or so. When I get it started, the car stinks from unburned fuel and then after a few moments it's all good. I can then drive like normal after that.

Last edited by Toploader (9/06/2021 6:11 AM)


1964-1/2 D Code Coupe - 289 V8, 4 Speed Toploader, 3.00 ratio rear, Autolite 4100 Carb, 15" tires, Pertronix ignition
     Thread Starter
 

9/06/2021 6:11 AM  #18


Re: Starting issues

Do you still have the old needle valves?  Did you rebuild the carb because it was having problems or because it was just tired? 

 

9/06/2021 6:13 AM  #19


Re: Starting issues

I have the old needle valves.
I refurbished the carb because it seemed a bit tired and it was about 12 years since I put the carburettor on the car.
When the carburettor was stripped down, it was clear that some of the seals and gaskets were really needing attention.

Last edited by Toploader (9/06/2021 6:14 AM)


1964-1/2 D Code Coupe - 289 V8, 4 Speed Toploader, 3.00 ratio rear, Autolite 4100 Carb, 15" tires, Pertronix ignition
     Thread Starter
 

9/06/2021 6:21 AM  #20


Re: Starting issues

I would put the old needle valve in and see if the issue goes away.  Over the years I've had situations where the new needles didn't seal for one reason or another.  I'd look closely at the hanger on which the needle valve goes compared to the original.  I had that tiny part cause flooding problems on an ATV carb I rebuilt because it wasn't the same and allowed the needle to get blown backward by fuel when the float was in the up position.  I swapped the old parts back in and the problem was solved. 

 

9/06/2021 6:23 AM  #21


Re: Starting issues

If you're seeing the fuel 'hissing' through the needle & seat when the engine is first turned off, I'd try the old needle and seat and see if the same is happening, or get a new set and replace.


65 Fastback, 351W, 5-speed, 4 wheel discs, 9" rear,  R&C Front End.
 

9/06/2021 6:35 AM  #22


Re: Starting issues

Ok, I will try fitting the old needles back in. I'm using the old floats too. I will report back on how it goes.
Thanks!


1964-1/2 D Code Coupe - 289 V8, 4 Speed Toploader, 3.00 ratio rear, Autolite 4100 Carb, 15" tires, Pertronix ignition
     Thread Starter
 

9/06/2021 8:06 AM  #23


Re: Starting issues

I agree with others that say needles and seats may be the issue. Be sure the metal tab on the float properly engages the top of the needle so it positively closes it. Also that seat is completely threaded in place


Money you enjoy wasting is NOT wasted money... unless your wife finds out.
 

9/06/2021 8:55 PM  #24


Re: Starting issues

You guys were spot on... It seems to be the new seats supplied with the kit were not very good. I'm glad that I kept the ones that Pony Carb put in originally, because these seats seem to be a far superior brass type. The seats supplied with the kit were different looking with a wrench head on them and I noticed they didn't have flow holes on the sides either. Maybe they were the completely wrong seat? Anyway, I put the original seats and valves back in and its all good to go.
I've tested it multiple times over the course of a few hours, by starting the car, shutting it off and coming back out to start it again. No more flooding. I gave it a vigorous test drive too and it passed that test as well.
So thanks everyone for the help. It is much appreciated.


1964-1/2 D Code Coupe - 289 V8, 4 Speed Toploader, 3.00 ratio rear, Autolite 4100 Carb, 15" tires, Pertronix ignition
     Thread Starter
 

9/06/2021 9:32 PM  #25


Re: Starting issues

It's a good feeling to "fix" a problem...

 

Board footera


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