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I remember one of you knowledgeable people on here mentioning that a ford or similar alxe modified wouldnt be tbe greatest of ideas due to the bearings in the axle why is this? I saw a great deal on ebay for a 7.5" rear axle housing. Thought I could use it along with some axle for the axle housing modify the housing. Cut off the housing tubes leave the axles long weld them to a worm drive winch. Other end for the rotisserie would be a axle inside of a axle housing tube. The axle hub would serve as a very good solid mount for the Square tube to mount along with a top plate to secure it. The biggest part of the build would be sourcing the axle housing with the shafts. Addressing the bearings what would be some options? I was also thing of adding a inner metal sleave that the axle shaft would be hooked to to stay centered in the axle housing. Atlest that is if I chose not to find correct size bearings if available for to keep axle centered is axle tube. I thought that using a solid rear axle would be well a solid idea with using solid axle shafts. Im very interested on peoples thoughts ideas. Other idead mainly thinking of the locking rotating head part of the rotisserie would also like some ideas hear if anyone has any. I would like to know better if I was to use tubing and pipe what would be a good size to get with minimal slop. Id be okay with a rotisserie that just used pipe and tube for rotation just not sure on the bolts being my locking part.
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I could maybe even save more money on this step and go to the salvage yard with a sawzall and myself up a 8.8 rear axle housing. Id have to do a little disassembly on the rar end peior to all the cutting but could probably buy the axle tubes and source some 8.8 4 lug shafts from ebay as some finally came available for a decent prices. What do yall think?
Last edited by True74yamaha (12/19/2022 12:58 AM)
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I was thinking of aadding a custom made sprocket to the rotisserie. This is one idea for the head assembly for the rotisserie.
I really think id like to also make myself a rotisserie for the I built it fun factor.
Last edited by True74yamaha (12/19/2022 1:55 AM)
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Wow
I’m going to need a picture, or a hand scribbled drawing, or something…
$250 for a six cylinder axle housing??? We just sold engine, trans, rear end and all suspension parts for a 65 T code for $350. There has got to be a better rear end with all the gears, brakes, etc in a local wrecking yard out if an explorer for $150 or less.
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MS wrote:
Wow
I’m going to need a picture, or a hand scribbled drawing, or something…
$250 for a six cylinder axle housing??? We just sold engine, trans, rear end and all suspension parts for a 65 T code for $350. There has got to be a better rear end with all the gears, brakes, etc in a local wrecking yard out if an explorer for $150 or less.
I will post some drawing scribbles as requested. On the axle note. Finding a local 4 lug is hard. Ill keep my eyes open. Thats what I was thinking buying 4 lung axles and then going to the salvage yard and pulling an 8.8. 65-66 4 lug rear axle housings are harder to find. But not impossible as people still wanna convert just havent seen them lately on my local listings.
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Why does it need to be four lug?
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You seriously want to do this, you want to source your "pivot" parts as cheaply as possible.
My idea was an old worn out front wheel drive wheel bearings and outer CV joint axles. Of your favorite make. The wheel bearing would bolt to or weld to the "engine stand" part of your rotisserie, and the CV axle would be notched and welded to your long horizontal beams that ultimately attach to to car. You could make a crank system and locking mechanism with an old automatic flex plate and a starter gear and a homemade hand crank.
When I started considering building a rotisserie, I knew those were the easiest and cheapest parts for me to procure. I started sizing and pricing the rest of the steel, and came to the conclusion that it was cost effective to just buy the rotisserie from Northern Tool. that is what I did. Although I did modify it slightly and added the fine adjustment screws that higher end rotisseries have using a ujoint cup, all thread, and a coupler. Although its all rusted now from sitting outside in the weather cause I didn't paint it. I will take a picture of that and post.
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I went outside and took a picture for you of the fine adjustment jackscrew I added to the Larin. This rotisserie is the kind that has the crank on the front side, btw.
Jackscrew is all thread 3/4". Bottom cup is a ujoint cup.
I will add if I could do this over again I would make a plate that the all thread just inserts and hooks from the top with maybe a couple of bolts on the bottom to hold it in place. If you look and think about it, you will notice the 'tiss ain't coming back 100 percent apart unless I grind off those coupler nuts. At the time I didn't care. And honestly, I still don't much, cause after my car comes off it, it's the next owners problem. Seriously, all that jackscrew does is fine adjustment for balance. Most don't even have them.
Last edited by Greg B (12/19/2022 5:00 PM)
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I found some pictures on the internet on showing a similar idea using similar parts for the set up. I was thinking of having the axle hub face facing the others direction. And also be welded in place. The open end of the axle housing tube would be welded to my upright post from the rotisserie. The axle shaft would be attached to a harborfreight worm gear drive winch gear to rotate the body. The axle hub flange would be mounted to the sliding fixture that would be able to slide up and down for when attaching it to the car or trucks frame or bumper mount holes. Look at below attached photos but rotate the axle housing end exactly opposite from how this ones mounted. I would have my base shape be mre traditional ill call it t shape. Rather then the lower boxed shape shown. Material wise up to opinions. Im not set on using 3/16" but I know if would make it easier having the square tube slide right over one another with out having to cleate a weld seam remove plug.
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I would not use an axle bearing for this. If you look at how much that frame has sagged on the bearing you see why. An axle bearing isn't designed to be loaded like that. Its meant to carry weight assuming the axle is supported on the other side in the differential. Axle bearings are just regular roller bearings. An application like that would be better served with a wheel hub of some kind where there are two tapered roller bearings situated with the races back to back in the center. FWIW, in a full floating rear where the hub carries the weight this is how it's done. In that configuration the axle shaft only transmits power. You can take the axles out and the vehicle won't sag or be in danger of something failing because the weight is carried on the hub bearings. Using a non floating axle bearing and an axle with only one point of support when its designed to have two is asking for trouble IMO. I'd just go to a junkyard and grab two front hubs off just about anything. Just tell them the bearings have to be good but you want to spend as little as possible.
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MS wrote:
Why does it need to be four lug?
Was thinking a four lug because maybe the the lug pattern width thought it maybe would be be a good option for the when I miunt the square tubing that will adjust height wise for and then would have a coupler with horizontal arms then vertical arms that aould then attach to the frame. I was also thinking the four lug hub has less lugs to begin with so theres still alot of material left if I need to press out the lugs and re drill the hub. I would make a identical round plate that matches the hub mount surface and lug pattern and use it as a clamp for when I bolt on the Square tubing.
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MS heres a better angle of how to show id like to mount the axle housing. After welding on the axle housing. I would mount a vertical square upright tube. I was thinking around 3 1/2" x 3/16" wall tubing with holes drilled through it.
I guess now thinging about it. A 5 on 4.5 bolt pattern maybe still work. As long as the lug spacing works thats. The only reason I was thinking a a four lug axle would work slick maybe work so I can use all four lugs with a additional mounting plate that would match the axle hug and would be drilled out to match the lug pattern this would secure my vertical square upright.
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Something similar to these photos I copied and pasted for reference.
Last edited by True74yamaha (12/20/2022 12:49 AM)
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Greg B wrote:
I went outside and took a picture for you of the fine adjustment jackscrew I added to the Larin. This rotisserie is the kind that has the crank on the front side, btw.
Jackscrew is all thread 3/4". Bottom cup is a ujoint cup.
I will add if I could do this over again I would make a plate that the all thread just inserts and hooks from the top with maybe a couple of bolts on the bottom to hold it in place. If you look and think about it, you will notice the 'tiss ain't coming back 100 percent apart unless I grind off those coupler nuts. At the time I didn't care. And honestly, I still don't much, cause after my car comes off it, it's the next owners problem. Seriously, all that jackscrew does is fine adjustment for balance. Most don't even have them.
Really like your idea about using a flex plate and starter gear. Thats awesome! Would you hate me if I put that great idea to use?
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What you have pictured, is the exact same as the front side of my rotisserie. The back side is nothing more than two round tubes that will slide into each other. I didn't show it in the picture, but I did drill a hole, added a zerk, and shot a tad bit of grease in there. Its really good enough. These things honestly don't need bearings. The easy turning is all about balance.
Lastly, remember when you are looking at all these different pictures and designs, most of this stuff was built this way based on what the designer had on hand. Think of it as Bad Chad engineering. If these guys had access to unlimited resources, they would most likely build it different. The bed frame rotisserie is cheesy as hec' please take this coming from someone who used to build many things out of bed frames, and appliance metal, and pieces of metal you used to be able to find all day along the sides of the road. Trust me, when I say, I come from scavenger, and that metal is just not structural enough.
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I think Greg B is right about the bearings. Get it balanced right and they should be unnecessary so long as the tubes on which it rotates are greased. No engine stand I own has bearings, and I've spun some engines around that probably weigh close to a bare Mustang shell (some of the Diesels I've done are easily 1,000lbs). Honestly, I think no bearings is a much better system that a single row nontapered roller bearing and cut axle, and its cheaper than probably even used wheel hubs.
As for using what's on hand, hey, that's America! Our tanks made it into France because some guy used what was on hand and built a means to get over those 1,000 year old hedgerows. I still have a dirt bike stand I made out of 7 old tractor blades and a small piece of steel diamond plate. Cost? My time and a couple 6010 rods that were probably as old as the 50 year old welder I used to burn them (and this was almost 30 years ago). Its way too heavy and it looks like @#$%, but its strong and no one will ever steal it. We made a lot of stuff out of tractor blades because we always had piles of them laying around. Pretty sure I put at least one Jeep frame back together with them.
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Thanks everyone for your great helpful responses. I will say the first rotisserie is scary looking not the best looking from engineering standpoint. 😬 mainly likes the reuse of the axle housing and ends. No bearings is mabe a good way to go. Maybe ill look for some 8 lug wheel hubs though it would be cool to use them on the ends of the rotisserie horizontal round tube. I was thinking of using a 8 lug hub or something similar like a 2 1/2" sch 40 weld on pipe flange. Thought I could use a 8 lug hub as my clocking device. Press out all the lug studs and Id use a 5/8" hitch pin or similar to go through the hub to lock the rotisserie in place. Maybe the previous rotisseries that I used on some mustangs just werent set up the best as far as being balanced. I guy I was talking to that owns I think an auto twirler rotisserie said once its balanced on his unit hes doesnt have to worry so much about locking it in place when the cars rotated. He said it only tooks him to rotate his monte carlo and it had suspension and other parts still installed.
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8 lug hubs are probably going to be expensive. New they typically run $260/each and the junkyards know that.
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Tko your maybe right on the design msybe not needing to have bearings. What would be some tubing that would be suitable for this type of job? I dont really want to mess with weld seams on tubes.
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Use DOM tubing, no seams. Still might need a bit of lathe work to get a good fit .
I’ve built roll over fixtures that held 10 times the weight of a car, none used bearings . . . all they had was zerks.
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True74yamaha wrote:
Tko your maybe right on the design msybe not needing to have bearings. What would be some tubing that would be suitable for this type of job? I dont really want to mess with weld seams on tubes.
We have a local steel and metal place where I would go and peruse the drop racks. They typically sell in long lengths, but will cut stuff to length for customers for a small fee. Sometimes this leaves a leftover or drop. If the customer doesn't want it they keep it and sell them for almost nothing. I think you want something reasonably big, like 3-3.5" diameter on the inside piece, so like a 3"x1/4" wall with a 3.5" OD into a 3.5"IDx1/4" wall on the outside. Just make sure the fit is loose enough. I would clean off any mill scale and grease them. As for tubing, DOM is decent stuff and usually reasonable. Its welded seam, but they Draw it Over a Mandrel to flatten the weld bead as its made. It will be cheaper than seamless. Plenty strong too, I know guys who've made chassis and suspension parts out of it with no issue other than weight (off road guys usually don''t care much about that though).
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FYI - a commercially available 3" schedule 40 pipe will fit inside a 3.5" schedule 40 pipe. I used these size pipes to make an engine hoist, mainly because at the time I had access to scrap pipe.
Nominal Dimensions:
3" schedule 40 pipe, has an OD of 3.5", 0.216" wall thickness, ID 3.07"
3.5" schedule 40 pipe, has an OD of 4", 0.226" wall thickness, ID of 3.55"
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