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6/21/2023 1:16 PM  #1


My latest Frankenstein hair brained EFI project (393W)

In some previous posts I have talked about my EFI plan for my 393 stroker.  Originally when it was just going to be a warmed up 351W I planned on using the truck 5.8 lower with the 5.0 upper.  I know I  would have restricted flow at the higher RPMS but wasn't to worried about it.  Now that its a complete rebuild with more displacement I can not use that intake combo, I don't want to pay for a lightening combo and there are not a lot of multiport injection intakes available for the 351W especially given hood clearance issues so I planed on going with a sniper stealth (still an option I am considering) on a dual plane intake but I may have solved it AND come up with a new fabrication project.

My neighbor scraps cars to make some extra $$ and anything he brings home he lets me pick parts from.  Recently he brought home a mid 90s Chevy and for no good reason or planned use I plucked the TBI.   I set it on the shelf and a few days later had an epiphany, if I RMOVE the injector assembly it becomes a throttle body.  If I remove the TPS from one TBI and remove the throttle linkage arm from the other I can set the TBIs side by side and couple the shafts.  Then with an adapter I can mount them to the truck 351W lower.  The air flow will be a strait shot and with the TBIs rated to flow about 400 CFM a piece I should have tons of airflow.  I mocked up the TBIs on the intake with a 2" spacer and love the look its EFI, but kind of dual quad.  I am going to call it "Double Deuce"!!  It may be an epic failure but at this point I am 90% sure I can make it work.  I love these kinds of projects.  I get to problem solve, make something that is a one off/cool and have fun doing it.






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6/21/2023 2:19 PM  #2


Re: My latest Frankenstein hair brained EFI project (393W)

Daze…this is my hair brained ideas.

Use the truck lower with injectors and fuel rail.
Remove as much of the divider walls between each port as possible.
Mount x2 Mustang throttle bodies (70mm would be my choice since only air flow) on custom adapter plate.

2 barrel 393w….serious.

Reason for removing walls is to allow distribution of air on intake strokes.
1-2-3-4 is not balanced and neither is 5-6-7-8.
I had looked into this as well.

Another throttle body to look at are the 2005+ with a rectangular mount and dual blades.
Especially stock ones that have been upgraded on someone’s project.

Might have to mill the stock flange down for additional clearance too.

I do like the regular carb sized base on the TBI’s.

Last edited by Nos681 (6/21/2023 2:32 PM)

 

6/21/2023 2:43 PM  #3


Re: My latest Frankenstein hair brained EFI project (393W)

Nos681 wrote:

Daze…this is my hair brained idea.

Use the truck lower with injectors and fuel rail.
Remove as much of the divider walls between each port as possible.
Mount x2 Mustang throttle bodies (70mm would be my choice since only air flow) on custom adapter plate.

2 barrel 393w….serious.

Reason for removing walls is to allow distribution of air on intake strokes.
1-2-3-4 is not balanced and neither is 5-6-7-8.

Good thoughts, I like the carburetor look so I would much rather run the two TBIs (effectively a 4 barrel) than Mustang throttle buddies.   Also the TBIs are lower profile and hood clearance is still an issue.  I think two 302 70mm throttle bodies will be too much surface area at the throttle plate.  Comes in at  7696 mm squared.  My 4 43mm throttle plates  come in at 5808mm squared with all 4 added up.  

To check the TBI size (baseline) I took the OEM truck throttle bode plate sizes  and calculated the area then multiplied by 1.119 which is the increase in the displacement size between the 351 and the 393.  If I multiply the area of the truck throttle plates by the 1.119 basically increasing them at the same rate as the displacement increase that number is still 1.25 times smaller than the area of the 4 TBI plates so using that as a measuring stick the two TBIs should be about perfect.

I agree... sort of... with opening up the runners to share flow because as you pointed out there is no balance but it would be 1, 2, 5, and 6   and 3, 4, 7 and 8 instead of  "1-2-3-4 and 5-6-7-8  

I want to keep the runner length as long as possible to maximize torque so the "open plenum" will happen directly under the TBIs not at the lower intake and I will actually have 8 individual runners between the plenum under the TBIs and the truck intake.... at least that is how it is all coming together in my head 😂😂😂
 


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6/21/2023 4:30 PM  #4


Re: My latest Frankenstein hair brained EFI project (393W)

Or.....you got's a lathe and a mill.  TB's can't be that difficult to make.  Similar project is on my very long list.  Also, I think you want as much plenum on top of that lower intake as you can reasonably get.  The was a guy named AT on here a few years ago, I think he lived near Corky, that made a 1" plenum on top of the lower and bolted on the TB.  He was running a "standard" 5.0 from a CV or TC, etc. and said it ran great.  That was an SD system witn not Maf involved. 
No doubt whatever that your's will run but are you running an SD system or are you going to get a MAF involved somehow?

BB1
 

Last edited by Bullet Bob (6/21/2023 4:35 PM)


"you get what you pay for, good work isn't cheap, and there are NO free lunches...PERIOD!"
 

6/21/2023 4:41 PM  #5


Re: My latest Frankenstein hair brained EFI project (393W)

Can't wait to see how it works out!  Glad you have the energy to take on this experimental stuff .


Money you enjoy wasting is NOT wasted money... unless your wife finds out.
 

6/21/2023 6:19 PM  #6


Re: My latest Frankenstein hair brained EFI project (393W)

Since you are thinking outside the box check out a 87-96 dodge Dakota tbi.   Made by Holley.

These fit magnum 360 engines.
https://m.youtube.com/watch?v=kEAFDZxow_4

Last edited by Greg B (6/21/2023 6:31 PM)


If multiple things can go wrong, the one that will go wrong will be the one that causes the most damage.
 

6/21/2023 6:42 PM  #7


Re: My latest Frankenstein hair brained EFI project (393W)

MS wrote:

Glad you have the energy to take on this experimental stuff .

 
No kidding. I gotta build up some steam to change spark plugs.


Bob. 69 Mach 1, 393W, SMOD Toploader, Armstrong  steering, factory AC.
 

6/22/2023 5:06 AM  #8


Re: My latest Frankenstein hair brained EFI project (393W)

Daze wrote:

Nos681 wrote:

Daze…this is my hair brained idea.

Use the truck lower with injectors and fuel rail.
Remove as much of the divider walls between each port as possible.
Mount x2 Mustang throttle bodies (70mm would be my choice since only air flow) on custom adapter plate.

2 barrel 393w….serious.

Reason for removing walls is to allow distribution of air on intake strokes.
1-2-3-4 is not balanced and neither is 5-6-7-8.

Good thoughts, I like the carburetor look so I would much rather run the two TBIs (effectively a 4 barrel) than Mustang throttle buddies.   Also the TBIs are lower profile and hood clearance is still an issue.  I think two 302 70mm throttle bodies will be too much surface area at the throttle plate.  Comes in at  7696 mm squared.  My 4 43mm throttle plates  come in at 5808mm squared with all 4 added up.  

To check the TBI size (baseline) I took the OEM truck throttle bode plate sizes  and calculated the area then multiplied by 1.119 which is the increase in the displacement size between the 351 and the 393.  If I multiply the area of the truck throttle plates by the 1.119 basically increasing them at the same rate as the displacement increase that number is still 1.25 times smaller than the area of the 4 TBI plates so using that as a measuring stick the two TBIs should be about perfect.

I agree... sort of... with opening up the runners to share flow because as you pointed out there is no balance but it would be 1, 2, 5, and 6   and 3, 4, 7 and 8 instead of  "1-2-3-4 and 5-6-7-8  

I want to keep the runner length as long as possible to maximize torque so the "open plenum" will happen directly under the TBIs not at the lower intake and I will actually have 8 individual runners between the plenum under the TBIs and the truck intake.... at least that is how it is all coming together in my head 😂😂😂
 

 
I stand corrected about the cylinders.
Front and rear 1/2 not balanced, some of my thoughts from last year.

With removed dividers, this may allow the adapter plate/plenum to be shorter for hood clearance too.
I don’t think you’ll have any  torque loss issues with a 393w.

I understand the surface area dimensions if you are to have a wet intake manifold.
By keeping the injectors at the factory location at the ports, throttle body is a restriction in air flow path.
When I was contemplating this last year, I was also planning to use factory EECIV for “simplicity” for my case.

I do like the throttle body Raymond shared too.
I would run them as is with an adapter.
In video, looks a lot like their 2 barrel carb base.

 

6/22/2023 8:40 AM  #9


Re: My latest Frankenstein hair brained EFI project (393W)

Looks like a modified Cobra Oval Air Cleaner might work...

 

6/22/2023 10:08 AM  #10


Re: My latest Frankenstein hair brained EFI project (393W)

Nos681 wrote:

I stand corrected about the cylinders.
Front and rear 1/2 not balanced, some of my thoughts from last year.

With removed dividers, this may allow the adapter plate/plenum to be shorter for hood clearance too.
I don’t think you’ll have any torque loss issues with a 393w.

I understand the surface area dimensions if you are to have a wet intake manifold.
By keeping the injectors at the factory location at the ports, throttle body is a restriction in air flow path.
When I was contemplating this last year, I was also planning to use factory EECIV for “simplicity” for my case.

I do like the throttle body Raymond shared too.
I would run them as is with an adapter.
In video, looks a lot like their 2 barrel carb base.

I wasn't specifically trying to correct on the cylinder banks just make sure we are on the same page, either way you are 100% correct that there is a balance issue requiring an open plenium somewhere.  The Dodge throttle bodies look good but I already have the Chevy ones and there doesn't seam to be a ton of difference.  I will post more as the project progresses


Steve69 wrote:

Looks like a modified Cobra Oval Air Cleaner might work...

That is the plan!!
 


If it isn't broken...modify it anyway! http://www.DazeCars.com https://galaxieforum.boardhost.com
     Thread Starter
 

6/23/2023 6:38 AM  #11


Re: My latest Frankenstein hair brained EFI project (393W)

I like it!  Wondering if you'd want to leave both throttle position sensors in place so you can sychronize the throttle body openings with the linkage so both openings are the same throughout the throttle positions.  You'd only need to hook one TPS up to the computer though.


Founding Member of the Perpetually Bewildered Society
 

6/23/2023 9:39 AM  #12


Re: My latest Frankenstein hair brained EFI project (393W)

John Ha wrote:

I like it!  Wondering if you'd want to leave both throttle position sensors in place so you can synchronize the throttle body openings with the linkage so both openings are the same throughout the throttle positions.  You'd only need to hook one TPS up to the computer though.

The way it is going to work (I think) is the throttle linkage arm on one is removed, the TPS on the other is removed, and the two shafts ends opened by removing those parts can now be coupled together as one shaft.  So the layout would be throttle linkage arm, two butterflies, coupler, two more butterflies and then a TPS on the other end.  The result is 4 butterflies that all open together and one TPS to tell the computer what the throttle is doing.
 


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6/23/2023 11:55 AM  #13


Re: My latest Frankenstein hair brained EFI project (393W)

What computer are you planning to run this with?

 

6/23/2023 2:06 PM  #14


Re: My latest Frankenstein hair brained EFI project (393W)

TKOPerformance wrote:

What computer are you planning to run this with?

Most likely terminator x but I also have a megasquirt  ECU if I decide to make it harder


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6/23/2023 3:39 PM  #15


Re: My latest Frankenstein hair brained EFI project (393W)

You'll need to be able to monkey with the TPS tables because the blade area is going to be so large that a tiny change in throttle angle is going to have an enormous effect on incoming airflow.  An off idle stumble would be my concern. 

 

6/23/2023 3:43 PM  #16


Re: My latest Frankenstein hair brained EFI project (393W)

Know anyone who dabbles in 3d printing and has the photography software to design up some manifold ideas?   That could be a useful tool to experiment and make some models of what might work.

Now that I'm thinking about it, I wonder if someone has already tried it.   Google here I come!


If multiple things can go wrong, the one that will go wrong will be the one that causes the most damage.
 

6/23/2023 8:20 PM  #17


Re: My latest Frankenstein hair brained EFI project (393W)

Greg B wrote:

Know anyone who dabbles in 3d printing and has the photography software to design up some manifold ideas? That could be a useful tool to experiment and make some models of what might work.

Now that I'm thinking about it, I wonder if someone has already tried it. Google here I come!

Oh yeah I've seen some LS and I think Coyote manifolds 3D printed. Heck last year I 3D printed my own blower belt tensioner adapter, I used the 3D print to make sure everything was how I wanted it and then I had a buddy make it out of 6061. Did the same thing for a blower bracket brace, lots of fun. I wish I had a larger format printer and unlimited time to learn Solidworks.

This is the auto tensioner adapter



And the blower bracket brace






 

 

6/24/2023 8:38 AM  #18


Re: My latest Frankenstein hair brained EFI project (393W)

TKOPerformance wrote:

You'll need to be able to monkey with the TPS tables because the blade area is going to be so large that a tiny change in throttle angle is going to have an enormous effect on incoming airflow.  An off idle stumble would be my concern. 

I don't think it will be an issue.  The 4 blades area is only 25% bigger than the 351 truck TB blades when adjusted for the increased displacement.  With a bigger cam, and way better heads the demands of the motor will easily be 25% more... or at least close enough that the computer should easily adjust.
 


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6/24/2023 1:06 PM  #19


Re: My latest Frankenstein hair brained EFI project (393W)

Daze wrote:

TKOPerformance wrote:

You'll need to be able to monkey with the TPS tables because the blade area is going to be so large that a tiny change in throttle angle is going to have an enormous effect on incoming airflow.  An off idle stumble would be my concern. 

I don't think it will be an issue.  The 4 blades area is only 25% bigger than the 351 truck TB blades when adjusted for the increased displacement.  With a bigger cam, and way better heads the demands of the motor will easily be 25% more... or at least close enough that the computer should easily adjust.
 

It will depend on the software, but I can tell you that if you go from a stock TB to a 70mm or larger on a Fox EECIV system you will have issues and it won't self correct; you'll have to tune it.  The tables which govern enrichment based on TPS are simply wrong and it will go lean leading to a stumble on tip in, and bad transition throttling. 

 

6/24/2023 9:19 PM  #20


Re: My latest Frankenstein hair brained EFI project (393W)

Does this apply to just a stock Mustang camshaft and stock displacement?

 

6/25/2023 6:30 AM  #21


Re: My latest Frankenstein hair brained EFI project (393W)

No.  The farther you get from factory stock parameters the worse its going to run without tuning.  The EECIV system is really good, but it still has limitations, because it can't adjust for things it knows nothing about.  The ability of the mass air side of it to adjust fueling is decidedly impressive, but it led us to believe that it can just adjust for anything.  So we would swap parts in the quest for more power (and typically achieve it), and when the engine started to behave badly, the idle got worse, etc. we would just say "that's just part of life with a modified engine".  Basically we thought we got passed the biggest issue that frightened all of us when EFI first came out: that we couldn't tune it.  We thought we were back in the '60s where we could add headers and a cam, and even bigger injectors, etc. and it would tune itself to perfection.  It was the best of both worlds.  No more carb and ignition tuning; the computer would take care of that, AND we could still swap parts and go faster.  The biggest problem was that it worked, IF you didn't care about the way it ran anywhere but at WOT.  It took until the cars were no longer new, and much more complicated EFI systems had become the norm for people to realize what was really happening and that we didn't have to live with the bad idle and bad manners everywhere but at WOT.  The real benefit of EFI is that you can have your cake and eat it to, BUT you have to be able to tune it or get it tuned.  So with things like swapping to a giant TB its not that it won't run, but there will be quirks, and quirks that you don't have to live with if you don't want to. 

 

6/25/2023 11:28 AM  #22


Re: My latest Frankenstein hair brained EFI project (393W)

OK sooooo.......HOW do you tune it?! I don't even know anybody that "re-writes' programs
    (or whatever needs to be done to make FI run right with big cam/headers/bigger injectors)
Is it a 'big secret' that just a few "tuners"/Hondas with fart-can mufflers know how to do?
Is it............"IF ya got enough $$$ you can get your ECM re programmed!"
I HEAR 'about' how the  brain must be burned to make it all cook-together...I just don't know anybody that can!
Is the answer...........put it in a box and send it to California so some west-coast guru and burn-ya-a-new-one?!
(in more ways than one)
IF  FI is the way to go...
(and it looks like it is since most folks can't even spell carburator  much less work on one!)
then why.......is it still some sorta expensive black-magic only a few perform?!
What happens if this "black-magic-west coast computer program burner-guru" tweaks it to do this and I wanted a bigger cam/injector/better heads..whateverrrrr!!.....Snatch the brain back out and with a wad of cash send it to the above guru to RE-tweak it ??!
It looks like (TO ME!) this great switch to FI hot rods has gone from a fun * cool thang to do to your Mustang to*.....
throw up your hands and just PAY somebody to put it together fer ya !!
           (Maybe I am just showing my 50/60's mindset........ )

TKO.....Raymond.....Bullet Bob...you guys are at the top of the FI mods guyz....
can ya  'splain it like I'm a 74 year old?!

6sal6


Get busy Liv'in or get busy Die'n....Host of the 2020 Bash at the Beach/The only Bash that got cancelled  )8
 

6/25/2023 2:44 PM  #23


Re: My latest Frankenstein hair brained EFI project (393W)

There's a half dozen different routes you can go.  One option is to replace the factory computer with something like a Megasquirt, PiMPxs, etc. which is a tunable computer that plugs into the factory harness and takes inputs from all the factory sensors, but you can connect it to a laptop running their software and tune to your hearts content.

Another option is to use the ALDL (diagnostic port) port in the factory computer to connect something else that will run the engine instead of the factory programming like Moates Quarterhorse.  This requires software and a laptop as well. 

All of this is going to require the ability to datalog, so you can see what the engine is doing now so you know what and where to make changes, and that will require a wideband O2 sensor (otherwise you're taking shots in the dark as far as A/F ratios go because the factory O2 is about as accurate as a factory oil pressure sender and gauge; more of a switch than an actual gauge). 

Of course, another option is to take the car to a tuner who can do this for you using one of those methods, or an add on board connected to the ALDL that uses a different PROM (chip) they programmed.  There are some that allow you to switch between one of several PROMs so you could have a vallet one that's heavily detuned, a race one for race gas, etc. 

The average guy who is smart enough to work on a car successfully can learn to do all this stuff.  It all comes down to willingness to learn.  You are just going from jets and wrenches to formulas and keystrokes.  I will also say this, the tuning software available now is MUCH better than it was a couple decades ago.  Back then you basically needed to be a low level programmer to have any success.  Today its a lot more intuitive and user friendly, plus there are forums and online resources that didn't really exist back then.  Crazy as it sounds there are guys still cracking obscure BINs and writing new programs for the factory EECIV.  Despite the last one being made in '89 there's more resources now than ever before and no end in sight. 

 

6/25/2023 3:23 PM  #24


Re: My latest Frankenstein hair brained EFI project (393W)

6sally6 wrote:

OK sooooo.......HOW do you tune it?! I don't even know anybody that "re-writes' programs
(or whatever needs to be done to make FI run right with big cam/headers/bigger injectors)
Is it a 'big secret' that just a few "tuners"/Hondas with fart-can mufflers know how to do?
Is it............"IF ya got enough $$$ you can get your ECM re programmed!"
I HEAR 'about' how the brain must be burned to make it all cook-together...I just don't know anybody that can!
Is the answer...........put it in a box and send it to California so some west-coast guru and burn-ya-a-new-one?!
(in more ways than one)
IF FI is the way to go...
(and it looks like it is since most folks can't even spell carburator much less work on one!)
then why.......is it still some sorta expensive black-magic only a few perform?!
What happens if this "black-magic-west coast computer program burner-guru" tweaks it to do this and I wanted a bigger cam/injector/better heads..whateverrrrr!!.....Snatch the brain back out and with a wad of cash send it to the above guru to RE-tweak it ??!
It looks like (TO ME!) this great switch to FI hot rods has gone from a fun * cool thang to do to your Mustang to*.....
throw up your hands and just PAY somebody to put it together fer ya !!
(Maybe I am just showing my 50/60's mindset........ )

TKO.....Raymond.....Bullet Bob...you guys are at the top of the FI mods guyz....
can ya 'splain it like I'm a 74 year old?!

6sal6

It's not really all that much voodoo, and I think TKO makes it sound worse than it really is (no offense). The Ford EEC-IV mass air was (and still is in a lot of ways) a really robust system and pretty flexible. Swapping throttle bodies is really no big deal, I mean that was one of the 1st things to come off a stock car when we used to mess with them. Same for headers, injectors, and cams. Anyway there's lot's of folks who still do chip tuning, although most of the focus is on aftermarket EFI now. Aftermarket EFI is for sure more expensive, but is, after learning, quite a bit simpler to use and more straightforward. There's a couple of companies that have built "plug and play" systems based off the Megasquirt EFI system and they plug right in to the old 60 pin EEC-IV plug. Gives you all the benefits of an aftermarket EFI, but without the re-wiring hassle. 

Anyway, back to the original question, for someone who just wants a few things changed in an EEC-IV I'd look for an SCT dealer and have a chip burned  **or** you could look at something like a TwEECer, but to be honest at that point just go with one of the aforementioned plug and play units.  

Make sense?
 

 

6/25/2023 4:21 PM  #25


Re: My latest Frankenstein hair brained EFI project (393W)

I was committed to running a tuner on my 95 engine/AODE swap. First with a Tweecer RT, then a Quarterhorse when they came out. My original plan was a hot 351 based engine, and would've required the ability and knowledge to change every parameter of the ECU.
As I've gotten older, the need for speed and being in front has diminished.
I'm now happier with the idea of a stock setup, which is fortunate, because apparently my ability and knowledge is limited to switching off the smog stuff, changing settings for e-fan control, and making changes to the shift scheduling because of the 3.55 gears.
With the demise of Moates, I'll be reverting to the Tweecer RT. Not as sophisticated as the Moates, but still capable of doing the minimum I need to do.
I'd need a parachute to deal with the steep learning curve needed for anything else.
Hats off to the people that can.
 


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