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2/08/2026 3:01 PM  #1


Distributor Gear Removal & Installation

Wondering if anyone has advice for replacing and installing the distributor gear on a SBF. 
I have viewed YouTube videos on this topic.
I know that a hydraulic press can be used, but wondering if anyone has used another method. 
Has anyone had success with heated the gear for easier removal and/or installation? 
Has anyone had success in locating the roll pin hole on the gear to the shaft w/o drilling the shaft in a new location?
Any thoughts and/or suggestions are appreciated. 


65 Fastback, 351W, 5-speed, 4 wheel discs, 9" rear,  R&C Front End.
 

2/08/2026 9:24 PM  #2


Re: Distributor Gear Removal & Installation

If you heat the gear to remove it you also heat the shaft so nothing is gained.  Use a puller.  These instructions show the critical dimensions.  It is much more important to get the proper dimensions than it is to try to match up pin holes.  It is possible but not likely that any holes in the new gear would line up with the old ones.  Drill the new hole 90 degrees off from the old one and the shaft will be fine.

It is hard to get enough heat into the gear to get it to slide on easily.  The safest method is to use a press.  If you press it too far you can pull it back - just make sure to measure before drilling the pin hole.  I just did one today.  There should be .025 to .035" inches of axial play.  When you place it in the engine, some of that play is taken up but you should have at least .005"  See the "after step 7" instructions.  https://performanceparts.ford.com/download/pdfs/DistributorGearInstallation.pdf

​I ended up with about .012" after I got the gear positioned and am happy with the result.  My MSD new MSD distributor had .035 of free clearance before I installed it.  Setting the gear too high or low can hurt the block or distributor.  If you are not confident that you have it right, stop before you drill and take it to a machine shop to have them finish it up.

 

2/09/2026 8:09 AM  #3


Re: Distributor Gear Removal & Installation

GPatrick - thank you for this info.  I do have the instructions you sent and have taken the dimensions that you indicate. 
I should have included how to remove/install the collar that is mounted near the distributor housing, any assistance is appreciated.

I’m changing my MSD distributor to lock out the advance mechanism, so the MSD EFI can control the timing.  I need to move the collar about ½” to lift the shaft, turn the shaft and reset it into a hole that locks out the advance mechanism, and reset the collar.  
When I pulled the distributor, the drive gear was worn on 11 of the 15 teeth on the gear.  I’m following up with Comp Cams on that issue, but need to replace the gear regardless.
 


65 Fastback, 351W, 5-speed, 4 wheel discs, 9" rear,  R&C Front End.
     Thread Starter
 

2/09/2026 8:45 AM  #4


Re: Distributor Gear Removal & Installation

Try this vidoo at 2:20.  Looks pretty easy and no press is needed for the collar so you should be able to put it back in the same spot without drilling.  What cam are you running and what gear?

MSD rebuild

 

2/09/2026 1:28 PM  #5


Re: Distributor Gear Removal & Installation

May be I am "just-living-right" butt if I rememberize correctly I just put the distrib. in my vise...used a small center punch and knocked the pin out...tapped the old gear off with a hammer...slipped the melonized gear on and re-drilled the hole 90* over.
End of project. Happened many-moons ago... Zero issues...
Made a bushing to slip on the post in the distrib to limit total advance.
Only issue I had was removing that ugly lil retaining spring clip in the top of the shaft. I left it out when reassembling the distrib.
Works flaw-Leslie !
6sal6


Get busy Liv'in or get busy Die'n....Host of the 2020 Bash at the Beach/The only Bash that got cancelled  )8
 

2/09/2026 4:05 PM  #6


Re: Distributor Gear Removal & Installation

I have an MSD Billet distributor and I had the pulse coil go bad on it. I pulled the distributor and drove the old roll pin out and tapped the gear off. I replaced the coil and reinstalled the gear with a new roll pin. Seemed simple enough and I've never had any issues since then. (10 years) I did mark the shaft and gear before I removed it, so It went back in the same orientation. 

Last edited by Ron68 (2/09/2026 4:06 PM)


68 coupe - 351W, 4R70W, 9" 3.25 -- 65 convertible - 289 4v, C4, 8" 3.00
 

2/09/2026 5:19 PM  #7


Re: Distributor Gear Removal & Installation

Bob - The gear I removed is a steel gear for roller cams.  The engine that the EFI system is going into has a flat tappet cam so I swapped to iron.  If it turns out that you need a steel gear, this one has never been run and for the cost of shipping I'll make you a deal you can't refuse.

 

2/09/2026 5:48 PM  #8


Re: Distributor Gear Removal & Installation

I used a Crescent hammer and a punch on a block of wood.

I didn’t over think it.

I did place index marks on shaft and gear for reassembly.

I was not replacing the gear, just inspecting, cleaning and lubricating.

 

2/09/2026 8:58 PM  #9


Re: Distributor Gear Removal & Installation

My method, as usual, is different than most. I use a cutoff wheel to cut the gear off the shaft because I tried a puller once and managed to bell the end of the shaft. Carefully cutting the gear away gets it off with zero damage.
To install the new gear, first I wrapped the shaft with masking tape to mark where the new gear needs to stop during installation.  I put the distributor in the freezer and used a propane torch to heat the gear. With the shaft pointing up, held in a vise, the heated gear will easily slide onto the shaft.
I would say the chances of you getting the hole in the gear to line up with the existing gear are close to zero.  I think most are hand drilled and that makes every one different.  The new gear should be drilled halfway through, and rotate it so the new hole is 90° from the old shaft hole.  The tape will stop the gear’s travel on the shaft.  Let it air cool and it will lock in place. Then complete the hole drilling through the shaft and gear. Install the roll pin.
I do not like the fact that there are two possibly intersecting holes in the shaft, but most rebuilt distributors are done this way, so it apparently does not cause problems.
Be advised there are gears with slightly varying ID’s. If your fits loose on the shaft, rest assured it will fail quickly.


Money you enjoy wasting is NOT wasted money... unless your wife finds out.
 

2/10/2026 7:49 AM  #10


Re: Distributor Gear Removal & Installation

As several had posted, I removed the collar w/o any issues, used a brass hammer on the shaft end, and lightly forced the collar against the distributor housing.  Turned the shaft to align with the lock-out advance hole, and was able to re-align the collar roll pin holes and replace the roll pin w/o any issues (yes, I was overthinking this).  So that part is done.
 
I will be calling Comp Cams today to follow up on the drive gear.  I’ll note that when I installed the roller cam, I did check w/them on the proper distributor gear and was told that the MSD gear originally installed was proper.  That gear ‘appears’ to be cast iron.
 
My concern is why the distributor gear is significantly worn on 11 of the teeth, and remaining five look fine.  I’m thinking that either the cam gear or the distributor gear is not centered properly.  The measurements I’ve taken on the distributor gear (as installed on the shaft) do not appear to be the issue.
 
Any feedback on this condition is appreciated


65 Fastback, 351W, 5-speed, 4 wheel discs, 9" rear,  R&C Front End.
     Thread Starter
 

2/10/2026 8:35 AM  #11


Re: Distributor Gear Removal & Installation

I thought small block Ford gears have 14 teeth.  Regardless, are all of the bad teeth together or is there spacing between some of the wear.  If they are grouped together I would be concerned with radial runout of the distributor shaft (possible), distributor gear runout (less likely), bad heat treat on the distributor gear (possible) or a poorly machined cam gear (possible).  Depending on how much of the MSD gear assembly lube you had on the distributor gear and if it was uniformly placed around the gear the gear could have been damaged in the first few moments of operation.

What is the part number of your distributor?  

 

Yesterday 7:13 AM  #12


Re: Distributor Gear Removal & Installation

GPatrick - I'm totally aligned with your post.  I’ve spoken to the tech people at Comp Cams and MSD regarding the possibilities of the items mentioned.  The MSD distributor part #8584, comes with a ‘melonized cast iron gear’ and Comp Cams confirmed that is the proper gear for my roller camshaft.
 
Neither Comp Cams or MSD could offer any reason, or had heard of this condition before.  The gear’s 11 worn teeth (I did verify there are 15 total teeth) are grouped together. 
Looking in the space in the block for the distributor, I can’t see any indication of the distributor guide boss being out-of-round, and the camshaft gear looks OK.  
 
I’ve ordered a new gear, and will make sure it has plenty of assembly lube applied around the entire gear.  I will periodically pull the distributor to look for any abnormal wear. 
 
I’ll check the removed gear to see if it is not properly centered.

Thank you all, your comments are much appreciated.

Just checked, the portion of the distributor shaft the rides in the engine block guide boss has more wear indication on the same side as the worn teeth.  I wouldn’t think this is surprising. 
 

Last edited by BobE (Yesterday 7:36 AM)


65 Fastback, 351W, 5-speed, 4 wheel discs, 9" rear,  R&C Front End.
     Thread Starter
 

Yesterday 8:55 AM  #13


Re: Distributor Gear Removal & Installation

There should not be any indication of localized wear on the distributor shaft.  To me, this points to radial runout of the cam gear forcing the distributor shaft radially as it rotates.  This is not something you could see looking down the distributor hole - it could be a pattern machined into the cam.  I'm also not convinced that the MSD cast gear is correct but perhaps with a good break-in it will survive.  I would pull the distributor at 500 miles and inspect the gear.  If it shows wear one one side again, the cam becomes even more suspect.  There is a chance that the distributor shaft is bent.  I'm not sure there is a good way to check radial runout but you may be able to apply a slight side load to take out any bearing play and slowly rotate while checking with a dial indicator.  

I am running after market roller cams in my 347 SBF and my 447 FE and I am using the MSD steel gears on both.  To date I am not experiencing any wear on either setup.  MSD doesn't help with the gear selection because they typically indicate that both the steel and iron gears are melonized.

 

Yesterday 8:56 AM  #14


Re: Distributor Gear Removal & Installation

I'd be wondering if everything is centered (bore in the block, distributor body, distributor shaft, etc.).  I think you should check the various parts for runout.  Its the only reason I can think that everything would wear only on one side.  

 

Yesterday 4:11 PM  #15


Re: Distributor Gear Removal & Installation

Cam gears are always a 'head-scratcher' for me. I was under the impression a STEEL gear was REQUIRED for a roller cam
Butt..a FT cam would survive with EITHER type (steel or cast arn)....Then the cam folks and others throw out the old
"melonize" word...!
6sally6


Get busy Liv'in or get busy Die'n....Host of the 2020 Bash at the Beach/The only Bash that got cancelled  )8
 

Today 7:35 AM  #16


Re: Distributor Gear Removal & Installation

GPatrick – your suggestions are my plan.  I may rotate the engine while viewing the camshaft gear teeth to see if any are worn more than the others.   
 
TKO – I will be checking the runout on the various components. What I don’t know is how much ‘off’ would cause this condition; 0.050” or 0.100” or?  I’ll pursue with MSD if they will provide the machining specs for the cam gear.
 
Sal – when I ran a roller cam many years ago, we had to use a bronze distributor gear.
 
Thank you again for your suggestions.


65 Fastback, 351W, 5-speed, 4 wheel discs, 9" rear,  R&C Front End.
     Thread Starter
 

Today 8:19 AM  #17


Re: Distributor Gear Removal & Installation

After considerable research, and talking to various cam manufacturers and distributor manufacturers tech departments over the years, this is what I've come to know about cam and distributor gear compatibility:

There are 4 main types of camshaft material: cast iron, selectively austempered ductile iron (SADI), 5150 billet steel, and 8620 billet steel.  If you have an aftermarket cam I would advise finding out from which material the cam is made, because with distributor gear material requirement for each one can be different.    

I believe all OEM flat tappet cams are cast iron.  This was the standard for decades.   You should run a cast gear with a cast cam.  However, every source I've read says you can also run a melonized gear on a cast iron cam (more on this in a minute).

SADI seems to be the core material used for a lot of aftermarket roller cams.  Basically the lobes are hardened, but the core is relatively soft.  This was done to keep costs down.  If your roller cam has shiny lobes but the areas between the lobes isn't; its SADI.  These cams need a steel or melonized distributor gear, unless it has a pressed on iron gear, in which case you would use a cast iron or melonized distributor gear.  The pressed on iron gear is common on cams designed for retrofit applications.  Crane Cams uses -IG at the end of the part number and Comp Cams uses -8 to denote this.  I'm sure other manufacturers have a similar numbering system which will denote a pressed on iron gear directly in the part number.  

My understanding is that when the OEMs started switching to roller cams they were using 5150 billet steel.  GM started using meloinzed distributor gears because they were building flat tappet and roller engines (sometimes for the same vehicles) side by side.  This allowed universal distributor gear compatibility regardless the engine's cam (example, a TBI engine had a flat tappet cam while a TPI engine may have had a roller despite using the exact same distributor and being offered as options in the same car).  Ford it seems didn't do this.  They matched the distributor gear to the cam in the engine, using steel gears on roller cams and cast gears on flat tappet cams.  How they avoided confusion is mind boggling, since they were still building flat tappet engines in trucks until 1995, a decade after they first started using roller cams in cars.  This would lead me to be very wary of the distributor gear on a stock Ford distributor vs a vis cam compatibility.  Therefore, if you have a 5150 billet cam you need to run a steel or melonized distributor gear, unless the cam has a cast iron gear pressed onto it allowing it to be compatible with a cast iron distributor gear (though a melonized gear would also work).  Such a setup would be an aftermarket only deal.  OEM cams are always a single material.  

If the cam is 8620 billet steel (I've only ever seen roller cams made from this) you have to run a sacrificial gear, either aluminum/bronze or composite, unless you get an 8620 billet cam with an iron gear pressed on.  8620 billet cam cores are typically reserved for pretty radical combinations.  They use 8620 billet steel to avoid snapping an iron or 5150 core from high spring pressure.  The soft distributor gears used in these applications are designed to be sacrificial.  They wear out so the gear on the cam doesn't, and what they drop into the oil as they wear isn't hard enough to cause damage.  It seems composite gears last longer than aluminum/bronze despite being softer.  Such a setup really isn't meant for the street, at least not a street car that sees a lot of miles.  These gears should be inspected frequently.  I've heard life expectancy clams of 2k-15k miles.  I would advise getting an iron gear pressed onto an 8620 cam for street use so you can run an iron or melonized distributor gear.  

In order of harness distributor gears go from melonized to steel to iron to aluminum/bronze to composite.  Melonized means the gear is salt bath nitrided, which is a surface treatment/hardening process (some cranks are nitrided).  What is counterintuitive in this situation is that you can pair the hardest distributor gear with the softest cam material.  Apparently the nitriding process doesn't just harden the material; it also prevents cam gear wear allowing it to be used on a cast cam.  So my thoughts would be, when in doubt go melonized, unless you have a 6sally6 race cam made on a 8620 billet core!

 

Today 9:08 AM  #18


Re: Distributor Gear Removal & Installation

Could the distributor base be off center?

If that was the case, I would think all the teeth would be worn.

Is the shaft bore perpendicular to the block?

Again, all gears should be affected.

Just something to consider.

Last edited by Nos681 (Today 9:11 AM)

 

Today 12:05 PM  #19


Re: Distributor Gear Removal & Installation

If you can clean the gear on the cam and the distributor gear, you could try and use some layout dye, etc. on the gear to see if the contact is even or biased to one side by installing the distributor and cranking the engine through a couple revolutions.  I'm betting something isn't centered.  The gear is getting pinched on one side and has too much clearance on the other..  Since the interface stays the same its only wearing out the teeth on one side.  

 

Today 2:14 PM  #20


Re: Distributor Gear Removal & Installation

Pictures would make this thread better.....!
6s6


Get busy Liv'in or get busy Die'n....Host of the 2020 Bash at the Beach/The only Bash that got cancelled  )8
 

Board footera


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