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Getting ready to assemble my currie 9" rear housing & center section with Baer track disc kit with 13" rotors.
I have the complete Currie 9+ set up with 31 spline axles and 9" center section. Bought the Classic Tube stainless brake line kit but know I will have to modify it some since I installed the TCP Gbar brackets and will need to mate up to the braided flex lines for the calipers.
Any of you guys have any pics or suggestions on how to make a bracket for the hardline to softline connection for the calipers? also any suggestions for fastening to the rear housing? doesn't seem like they have any brake line mounting tabs on this rear.
thanks for any feedback, pics or suggestions
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Jegs sells small weld-on or clamp-on tabs for that purpose. You can also use a muffler clamp but that looks kind of tacky. Picture shows the ones I put on the F-100. I bought the bolt-on brackets but plug-welded them in place for a clean installation. Pic shows right before they were welded on.
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Surprised when i took the brake kit out of the box it came with the braided flex lines and brackets almost identical of the pic you posted below. So no need to order any.
The stainless steel brake lines I ordered looked great but for the rear with it being aftermarket and with the TCP brackets welded on they won't work. At least without modification.
Shortened one and rebent it but my flair not so sure if it will hold or leak.
Really like the look and durability of the stainless but not sure about flairing these. Any thoughts on flairing stainless without buying one of the high dollar flairing tools?
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How to Correctly Flare Stainless Steel Tubing for either 37° Single Flare and 45° Double Flare
We recommend that you start by cutting the stainless steel tubing with a 32 tooth per inch saw (See Figure 1). A tubing cutter or die-grinder, will "work harden/heat treat" the material and make it brittle and prone to crack. Use light pressure while cutting so that the tubing stays round.Figure 1
Here we are using a 32 Tooth Saw Blade to cut the stainless steel tubing.Once cut, it's important to chamfer and debur both edges of the tube. This allows the tube to roll over to create a smooth edge. To debur the inside edges, use a step drill bit (The size will depend on the size of stainless steel tubing. On brake lines use a 13 step drill bit and on fuel line use a 9 step drill bit. We recommend part number 555-W9003) or a round file (See Figure 2). Rotate the bit or file in the opening of the tube. The outside edge can be done with a standard file. (See Figure 3) We recommend part number 555-W5390. Tube cracking is typically caused when the tube is not properly deburred.Figure 2
Figure 3
Here we are using a step bit to debur the inside edge and a file to debur the outside edge.37° Single FlareWhen flaring the tube for a 37° Single Flare, you must use a flaring tool that does a 37° Single Flare. We recommend part number 555-80084. It's important to use lube on the flaring tool and the tube. To create a 37° Single Flare, first clamp the tube flush in the correct size fixture. When you make the tube flush, this will set the depth of the flare (See Figure 4). Next, the forming die must be centered on the tube or the flare will be off center. By using the "V" shaped die this will create the 37° Single Flare that you need for AN fittings (See Figure 5 & Figure 6).Figure 4
Figure 5
Here we are setting the depth of the tubing. The tubing must be flush with the tool, once that's done, by using the 37° die you turn the tool to create your flare. Figure 6
Here is a finished 37° Flare.45° Double FlareWhen flaring the tube for a 45° Double Flare, you must use a flaring tool that does a 45° Double Flare. We recommend part number 555-80087. It's important to use lube on the flaring tool and the tube. To create a 45° Double Flare, first clamp the tube in the correct size fixture. Set the depth by aligning the tube with the Bubble Flare die. The edge of the tube must be even with the edge of the Bubble Flare die. (See Figure 7).Figure 7
Here we placed the tube in the correct size hole on the bar and we are setting depth of the flare by aligning the edge of the tube and the Bubble Flare die.Next, the forming die must be centered on the tube or the flare will be off center. (See Figure 8).Figure 8
Here we are inserting the Bubble Flare die into place on the tube (The tail of the Bubble Flare die will be inserted inside the tube).By using the "V" shaped die & aligning it with the Bubble Flare die and the tube, you will start by turning in the "V" shaped die. The "V" shaped die will start pressing on the Bubble Flare die and creating a Bubble Flare. (See Figure 9).Figure 9
Once the Bubble Flare is complete, (See Figure 10) the Double Flare is completed by removing the die & forming the tube with the "V" shaped die. This will create an inverted flare which will complete the flare. (See Figure 11 & 12)Figure 10
Figure 11
Here is a finished Bubble Flare. Next we are using the 45° "V" die to create an inverted flare and complete the Double Flare. Figure 12
Here is a Finished 45° Double Flare.
Last edited by Mach1_Ron (11/06/2014 7:17 AM)
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Thanks Ron for the nice How-to on the double flare. Need to archive it as a FAQ, MS.
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Ron68 wrote:
Thanks Ron for the nice How-to on the double flare. Need to archive it as a FAQ, MS.
Have added a link to Mach1_Ron's message above in the "Tips and How-To's" forum section for future reference.
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Look at the picture of how I installed my 2004 Mustang disc's brake lines on my 67 FB 9" rear, under Mustang Steves 13" Cobra Brake conversion. on the home page ..picture is of my 9" rear end assembly with Cobra discs installed by me with MS brackets, notice where the flex hose bracket is welded to.....jj
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jerseyjoe wrote:
Look at the picture of how I installed my 2004 Mustang disc's brake lines on my 67 FB 9" rear, under Mustang Steves 13" Cobra Brake conversion. on the home page ..picture is of my 9" rear end assembly with Cobra discs installed by me with MS brackets, notice where the flex hose bracket is welded to.....jj
Do you mean this picture?:
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Hakan wrote:
jerseyjoe wrote:
Look at the picture of how I installed my 2004 Mustang disc's brake lines on my 67 FB 9" rear, under Mustang Steves 13" Cobra Brake conversion. on the home page ..picture is of my 9" rear end assembly with Cobra discs installed by me with MS brackets, notice where the flex hose bracket is welded to.....jj
Do you mean this picture?:
Yes... thanks Hakan....jj
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Looks clean i like it.
I don't want to have to open my brake system if I decide to take a ubolt loose or working on the suspension.
I was going to locate mine like MS did but when I test fit my tcp coilovers they interfere so I will have to find somewhere else to locate these brackets.
I want to make sure the lines don't intefere with anything down the road.
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Got what I call a smokin deal on a masterkool hydraulic flaring kit on craigslist.
Tried it out on a piece of stainless brake line and in about 2 minutes a nice flare.
now just need to order me a few straight lengths of stainless brake line and go to town.
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