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Hey All:
I'm a new member looking for advice.
The daughters 1966 Mustang Coupe got flooded with 4' water from Harvey. We are in the process of rebuilding her again. This time we would like to convert from the 200 six to a V8. She is requesting power steering and power disc brakes. We thought about going with electric steering; but that meant we would still use the same old sloppy gearbox, we don't want the original power assist either. Rack & Pinion looks like the best alternative - but I do not need to completely remove the shock towers; just enough room to drop in a 351. I'd massage the towers for exhaust clearance. Randall's Racks looks interesting and fairly easy to install. Which rack & pinion setup would you guys suggest?
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Firstly, WELCOME! Steve has a great site here. If you want electric power steering you could use it with a manual rack and pinion although that's kind of a double hit on the expense. I have a Steeroids setup in mine. I wouldn't do it again due to the rack placement. It forces you to move the bottom of the column too far to the right at the firewall thereby putting your steering wheel noticeably too far to the left as you sit and hold it. Not centered and not ideal. I fixed it by making a longer intermediate shaft and attaching it to the column shaft more up inside the tube at the firewall. This is necessary to avoid u-joint bind. Other than that it's a good setup. As for brakes, Mustang Steve has great options on the main page. Glad you're saving that car.
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Don't scrap the idea of the O/E steering box with an EPAS . Chockostang can rebuild the steering box to new specs reasonably. EPAS with all new ball joints and new Moog manual steering components will be a better set up than a rack and no heat generating P/S pump with all its hoses and related parts.
Very few racks will give you the same turn radius that the O/E steering will.
If you are somewhat handy you can relatively cheaply build an EPAS from a salvaged GM Vue unit.
Last edited by Rudi (10/12/2017 8:48 AM)
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Underwhelmed with the R&P setups, especially for the cost. The EPAS is a nice setup, but cost wise the Borgeson setup wins out. That's what I went with in my car this past year and have been quite happy with it. Just be sure to buy Mustang Steve's lower column bearing kit. The solid bushing the Borgeson provides is about as Mickey Mouse as solution as I've ever seen. No positive retention on the shaft, which can flex on the rag joint and move up and down in the column tube, and the wheel with it! Otherwise its a great kit, but they muffed the punt on that particular part. The lower column bracket is also crap for '67 cars, but works properly for the '65-'66 cars, so you should be good. I fabbed a new lower column mount from scratch for mine (pics on here somewhere).
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I'm going to second that MS lower column bearing kit. The bushing that came with mine was a joke also. Just a fat hockey puck with a hole in the middle. I ended up using a TCP lower column mount on the firewall since the Steeroids supplied one sucked too...Come to think of it, just stay away from Steeroids...and steroids. (Good, sound medical advice)
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The problem with the stock steering is everyone judges them when they're at their worst, worn out. If you go to R&P you must pick one that mimics the drag link or it'll never, ever work correctly. I have zero experience on them in these cars but a lot of people seem to like the Unisteer. Also, before you buy a R&P, do some research and see if it's compatible with any other modifications you're thinking of.
Before you throw in the towel on the stock stuff, contact Chocostang. He has a great reputation both for customer service and quality work and parts. Another problem with the stock steering is stock alignment. Stock alignment specs just plain suck. There's very little if any caster which will cause any car to feel vague and wander. Take some time to do some research before you do anything. The more you know, the better the outcome.
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If you decide to keep the stock box, I can also vouch for Chockostang. He rebuilt the box in my 65. Work was great, turnaround time was stellar, and shipping back was reasonable. I've been driving it for a year, and everything is great. I had the alignment freshened after the box rebuild, to get the most from the rebuild.
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For what it's worth, I am very happy with the stockish setup on our 66 and other than both UCA's trying to fall off on the way to the Bash last week, it works great. (UCA trouble had nothing to do with using mostly stock parts...poor alignment job.)
I rebuilt the entire front end with stock manual parts (use MOOG). It was a PS car but I went to manual when I installed the Borgesen box. I also have a 68 column which works perfect with the Borg. I'm running a stock 5.0 PS pump and made up hoses that go along the left tower to the steering box...pretty clean. When you rebuild the front end be sure to make the Arning/Shelby drop. This made a huge difference in the handling and I drive enough mountain roads to notice the improvement. Aligning these cars is pretty simple if you have a reasonably flat floor to work on. Using a small magnetic digital angle finder works well as it can be zeroed to the floor first. Set it up with as much caster as you can get...probably 3-4.5 degrees positive. Then adjust the camber and try to get it as close to zero as you can and still have sufficient threads on the UCA bolts... zero to .5 degrees negative is what you are looking for. Then adjust the toe to 1/16 to 1/8" toe in. If you get it as close to these numbers as you can it should drive beautifully. You can buy a magnetic camber/caster gauge pretty reasonably and use a couple of plastic bags to allow the front wheels to be turned for checking caster.
Lastly, make double sure, absolutely positive, that the UCA nuts are TIGHT and use lock-tight on them. And, if you pay a "expert" to do the alignment be sure you double check and lock-tight the nuts after he's done. Don't ask how I learned this but trust me that I know of what I speak here. I did the first alignment my self and it takes a while but I drove it over 15K with no problems. Then, for some stupid reason I let a "professional" do it before the bash trip...good alignment, drove fine, nuts not tight!
Good luck, and welcome to the best place on the web.
BB
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Welcome to the forum Von. Because I have raised 3 kids, have a 351W in my 69 with way more power than needed and am a retired copper who's seen far too many injuries from car crashes, I believe the age of your daughter is paramount to this discussion. I'm not a fan of young folks driving stock vintage Mustangs.
Why do you want the 351 over the 302? For what it's worth, here's some free advice:
by using the shorter and narrower 302 you'll still have plenty of V8 power and more room around the engine compartment.
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Welcome to the forum. Glad you found us.
I have a power TCP rack in my car. Zero problems since installing it in 2005. It reacts much quicker than the Tin Man setup and uses beefier tie rods. The KRC pump they suggest is very expensive, but I found it is simply a circle track racing pump. There are cheaper iron versions for around $100.
Borgeson was not around when I bought my rack. I have installed the Borgeson for customers. It would be my go-to setup now if I was building a car. It still requires use of v8 steering parts like tie rods and center link, but so does the TCP rack. Use the lower bearing kit I designed for best results on any conversion requiring shortening the steering column.
Disc brakes: be aware any spindles other than stock 65-66 V8 Mustang spindles will cause bumpsteer due to subtle geometry differences. That eliminates Granada or 67 and later spindle swaps. You will have to get rid of the six cylinder spindles and all steering linkage. If you happen to be considering 17" wheels, the mustangsteve web site offers some really inexpensive brake kits that bolt to stock v8 spindles and utilize late model mustang discs. If you want discs that fit 14" wheels, the csrp kit that duplicates the factory didcs is a good one, as long as you throw away all the crappy chinese tube fittings supplied with the kit and use some good quality USA tube fittings. Consider adding power assist. The mustangsteve kit is the only one uing a Ford booster and has a correct pedal ratio for power brakes.
V8 swap. No shock tower mods are required to install a 351w. I have had one in my 66 for over 20 years. Do as you please, but my advice would be to go with a 93 or earlier 5.0 which fits alot better being same dimensions as a 289. The 93 or earlier serpentine belt systems fit better than 94 or later. The car will steer better with the lighter engine, and maintenance tasks will be much more accessible.
We will be glad to help further once you get to specific questions. This answer was kind of general but should help you make some decisions.
The important thing is to tap the experience of this site BEFORE YOU BUY ANYTHING to avoid making the common mistakes of those doing a Mustang. There are lots of chinese parts out there offered for tgese cars, most touted as easy bolt-ons. Some are ok. Some are junk.
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What a GREAT Forum! Glad to see so many responses and more are always welcome. Since the car is still in paint&body; more time to decide. I'm leaning towards the Borgeson unit with the MS lower column bearing support but open to new suggestions.
A little history:
Purchased the car in 1976 and have accumulated over 200,000 miles on her. Used to get 24 mpg with the six and single carb. She came with bias belted tires that needed to be replaced. Took her down to the Firestone house in '76 and the guy running the place was a Mustang guru. I asked him if he could improve the handling and he smiled. He explained that the Mustang six had a 49/51 weight ratio and when he got finished it would handle like I never saw. He re-drilled the UAC's, added Firestone 721 radial tires (which were just coming out then), shocks, a bunch of new front end components, added a small rear sway bar and fabricated the ball bearing roller perches then set the caster/camber way beyond the specs. What a difference! When you went around a corner the body did not roll nor squeal the tires. Gotta remember this was done way back then.
To give the six a little more pep: Ak Miller fabricated a turbocharger setup blowing 20 pounds thru a modified 2bbl. That kit was popular during the '80's. She now belongs to my daughter and in turn she has given me 3 wonderful grand kids (except the 16 year old; she's going thru teenagism). So now my daughter (Von) can have the car the way she wants it with you guys help!
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My .02 worth......
5.0 roller motor(86-94-ish) is a direct drop in.......lighter than a 351.....PLENTY of power in stock form ....converts to carb very EZ........plentiful/cheap at salvage yards....responds VERY well to better heads/cam/headers/induction changes....
I have manual steering with Shelby drop and 215-65-15 tires. Once the car is moving(tire rolls 1 revolution) it is EZ to maneuver. After all.....these are classic 50+ year old cars. The way they run/drive/and handle is PART OF THE EXPERIENCE of driving a classic. With a few suspension changes and rebuilt(MOOG Parts) steering parts they will still rival many new cars.
Glad to have you on the site!!
6sally6
PS.....Teenager with a 300+ HP light weight car...that's 50 years old......AND a girl.....You may be in for a LOT of work/maintanence and sleepless nights.........huuuummmmm Jus' say'in
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Bah, I was a teenage girl with a 300+HP lightweight 50 year old car... now I'm not, but mostly because I turned 20 Don't think that should be a consideration at all. Especially considering you've got 16-year-old granddaughters... one would hope that your daughter is a bit older than her teens! LOL.
That said - I have a Unisteer power rack and pinion. I love it. Before I put it in, I had a perfectly functioning 16:1 GT box which was also quite good. The biggest improvement in the Unisteer rack is the ratio. Where the stock box is 16:1 and thus is 4.5ish turns lock-to-lock, the Unisteer rack is only 2.5 turns lock-to-lock. It is extremely quick which means it's real easy to whip out of a bad situation if you're calm and collected about it, but it's also real easy to oversteer if you aren't thinking. It's not twitchy in any way at all, just very precise.
The turn radius is marginally increased, but it isn't bad because this rack replicates the original steering geometry quite closely. No bumpsteer, no weird behavior. Not terribly difficult to install though you may need to grind on the brackets some and you'll probably need to make your own lines. I'm fixing to put a cooler inline on my lines as the pump tends to get hot under a lot of stress and then it groans very annoyingly.
I've got 40,000 miles on the rack since install a few years back and it still drives exactly like it did on Day 1. I did recently destroy most of the seals in it though so it is going back to Unisteer for warranty work because I don't like it leaking. Not sure what killed it, it just leaks, so not a huge deal.
As far as other racks and power steering systems go, I have heard nothing but good things about the TCP rack. The Randalls rack and Steeroids rack have mixed reviews. The Borgeson system mostly has people happy, but those who have had bad experiences have really had bad experiences. I've heard nothing bad whatsoever about any of the EPAS setups - all glowing reviews there. The only drawback to those (if it could be considered a drawback) is that you retain the original steering components, which is only a good thing if you have it set up right with unworn components, and you keep the same turn ratio instead of quickening it.
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The Borgeson system is also a faster ratio. 14:1 I think. After having driven the manual setup for 20+ years it feels much quicker steering. With a stock alignment it can be a bit twitchy, but that's going to happen with any system with a faster ratio, because turn in off center is faster. The big key here is to adjust the alignment to get it right. You need to dial in as much positive caster as you can. Then set camber and toe to proper specs for radial tires. The Shelby drop will help you pick up some positive caster too, so its also a good time to do that if you haven't already.
Good drivers are good drivers. Age is more of a metric than gender, and that's just due to experience. My wife drives a 300+HP, 3,000lb car every day. Its a stick too. AWD does help in the handling department though. Driving any car is more about knowing its limits and how to work around them.
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TKOPerformance wrote:
The Borgeson system is also a faster ratio. 14:1 I think. After having driven the manual setup for 20+ years it feels much quicker steering. With a stock alignment it can be a bit twitchy, but that's going to happen with any system with a faster ratio, because turn in off center is faster. The big key here is to adjust the alignment to get it right. You need to dial in as much positive caster as you can. Then set camber and toe to proper specs for radial tires. The Shelby drop will help you pick up some positive caster too, so its also a good time to do that if you haven't already.
Good drivers are good drivers. Age is more of a metric than gender, and that's just due to experience. My wife drives a 300+HP, 3,000lb car every day. Its a stick too. AWD does help in the handling department though. Driving any car is more about knowing its limits and how to work around them.
Yeah, the Borgeson is a reported 3.5 turns lock-to-lock as a result of the 14:1 ratio.
I wish it was possible to get a low ratio manual rack so I could pair quick turning with EPAS efficiency/convenience, but manual racks all tend to be 14:1 or higher because otherwise you'd never really succeed in turning the wheels unless you were Popeye.
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Thanks Ladies and Gentlemen for all your suggestions!
Advice well taken .By the way; my daughter whom this car is for turns 44 this January.
She could have taken the insurance settlement and put it down on a new GT500.
Instead she wants the old Mustang back because it was 'daddys car'. Gotta love her!
Still leaning towards the Borgeson unit. Dropped the 351 idea in favor of a 302.
Still a long time before I'm ready as she must thru paint & body work first.
When Harvey passed thru, we had to wait several days for the water to recede enough to enter where we stored the Mustang. Upon entry this is what we saw,
Brown nasty gooey grudge that would not rinse, we had to power
wash it off; even the interior was power washed.
Drained 3 gallons of water out the engine, unfroze the drum brakes then went and got a Tetanus shot.
Opened up the body drains and let her dry out for a while.
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Pony interior, Rally Pak and gage pod...(sigh).
Is that a turbo on that engine?
Just went back up and read about that turbo. Again, glad you are saving that car.
Last edited by Muzz 66 (10/17/2017 12:18 AM)
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Enough to make a grown man cry, glad you are saving it.
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Funny how "more details" changes the whooole post!
Sorry about the flood damage butt glad you decided to save-the-ride!
Gotta love a woman who enjoys fast classic Mustangs!
6s6
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Von's dad, it sounds like you've got a wonderful daughter there.
Kelly_H wrote:
Bah, I was a teenage girl with a 300+HP lightweight 50 year old car... now I'm not, but mostly because I turned 20 .
Kelly, if you haven't figured it out yet, you're the exception to the rule. And that's a good thing.
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