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Hey guys, need help diagnosing a non start problem and my electrical skills are non existent so please bare with me. My car's wiring harness (firewall to head lights) was burnt so I replaced it. It was actually an easier job then I thought it was going to be. Since the wiring was toast I decided it would be safe to replace the solenoid, starter and regulator to be on the safe side, . After I had purchased these items along with a new battery I tried to just get the car to make any type of noise, I put the key to the ignition and I got a brake light, which was wonderful as I now know the harness is good/working (the brakes have their own set of issues), it was the first time the lights had lit up in 25 years. The radio came on and as I turned the key to the "on/start" position nothing happened. So I'm stumped as to what could be wrong. The battery is connected to the correct side of the solenoid and the terminals are all clean. The starter wire is connected to the opposite side of the solenoid and all connections are clean and secure. I cleaned the battery ground and also cleaned the area on the engine block, first with engine de-greaser and then took out my dremel tool to remove any paint and rust scale, took it down to bare metal. The battery is a newer red top Optima. Now I know all the parts are new, but that doesn't discount that I may have gotten a bad part. I don't have any type of multi meter, just an idiot light checking tool. I placed one lead going from the battery side of the solenoid and put the other end to the black cable opposite side of the solenoid, going to the starter and I got a light. How can one tell if you have a bad solenoid? Conversely how can you tell if you have a bad starter? How can I check the starter? I really don't want to take it out of the car and run it to an auto store if there is a way I can check it at home. Is there a fuse dedicated to the starting circuit I should check? I looked at the fuse box and all of the fuses look okay. Any help is appreciated.
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I'm not sure what year car you have, but the start circuit is basically the same for many years.
You can check the solenoid and starter by the following ... there are two small posts on the solenoid, the one closest to the front of the car is to energize the starter and may be marked with "S". The other small post provides 12v to the ignition coil to allow a higher voltage to the spark plugs for starting and may be marked with "I". This is only alive when the solenoid is energized.
Try jumping the battery terminal on the solenoid to the "S" terminal and the starter should engage. This will at least tell you the solenoid and starter work properly. If this works, you may have the two wires on the S and I terminals reversed.
You can also use your test light to check the wire on the S terminal, the light should be on when the ignition switch is on the 'start' position.
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Check the firewall plug. It is to right of the pedal support and separate from the headlight harness plug. It is not uncommon to knock it loose while messing with the other harness. The wires in that plug go to the starter solenoid and the coil.
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Thank you for the responses. A little back round info I should have included, the car is a 67 with a 289 2v with a 3 speed. The cars been sitting for at least 25 years and I'm just trying to "wake" it to make any type of noise. During my inspection I found that the wiring harness was fried and the body of the distributor is cracked, the ear that connects to the vacuum advance is totally busted off. After 3 days of soaking with PB Blaster, hammering and heating I was able to finally get the frozen distributor out. My goal overall was to replace the harness and then see if I could get the starter to turn the engine over to find TDC. The engine does turn freely.
BobE - I took 2 screw drivers and and placed one on the battery side of the solenoid and the other on the opposite side, then touched them together, nothing happened. So if I understood your explanation correctly the starter should have turned over - correct?. The battery has been sitting outside the car waiting for me together the parts and time to play with this. If the battery is low could that also cause the starter to fail to engage?
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Touch your screwdriver across this two terminals only. Angle the screwdriver so it makes contact with the positive lug and the metal nut on the S terminal.
image uploader
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Josh-Kebob - thank you for the picture. I misread what BobE was trying to tell me in my zeal to get any life out of this car. I've double checked the wiring and also did as you advised. I crossed the S terminal with the battery side of the of the solenoid and got nothing. What I did notice is that yesterday when I would turn the ignition on the brake light and blinkers would work. Today I have no lights at all in any key position. With the keys totally out of the car, using my idiot light from the battery side of the solenoid terminal to the S terminal I do get a light. Which with my limited electrical trouble shooting knowledge would mean I have an open in my ignition switch?? Or wiring messed up under the dash? I did double check the connections as MS advised but I didn't see anything out of the ordinary and nothing was loose.
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Looks like your wiring at the solenoid is backwards.
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50vert - Thank you for catching that!! I replaced the solenoid this morning thinking that could be the problem as I have test paper work for the starter, guess I need to slow down a tad. So now the wiring should be correct.The lights come back on in the car again, but I still don't get anything when I turn the key. I repeated BobE's instructions, I placed one lead of my test light on the battery side of the solenoid and touched the S terminal on the solenoid. I get a light no matter if the ignition switch is in the on or off position. My assumption is that I should not get a light with the key in the off position but should get a light if the key is in the on position.When I put the new solenoid in the car the power cable did pop out of my hand and slap the top of the solenoid, you can see the scorch mark in the pick, could this have damaged it?
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Tap the solenoid with a hammer or wrench a couple times
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Your test light is correct: with key off, it will show power to the test light, just as you tested. I double checked mine to be sure. Solenoid may be smoked...
Last edited by josh-kebob (7/05/2020 4:14 PM)
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Dys1688 wrote:
50vert - Thank you for catching that!! I replaced the solenoid this morning thinking that could be the problem as I have test paper work for the starter, guess I need to slow down a tad. So now the wiring should be correct.The lights come back on in the car again, but I still don't get anything when I turn the key. I repeated BobE's instructions, I placed one lead of my test light on the battery side of the solenoid and touched the S terminal on the solenoid. I get a light no matter if the ignition switch is in the on or off position. My assumption is that I should not get a light with the key in the off position but should get a light if the key is in the on position.When I put the new solenoid in the car the power cable did pop out of my hand and slap the top of the solenoid, you can see the scorch mark in the pick, c
ould this have damaged it?
The test light is working as it should, this circuit has nothing to do with the ignition switch being on or off. The "S" terminal is the power to the solenoid to energize the starter from the ignition switch. It is only energized with the switch held in the 'start' position. If you jump (piece of insulated wire, or a screw driver, be careful not to touch any body part) the heavy red wire (from the battery post) to the "S" terminal, the starter should crank. The other heavy wire on the solenoid should go directly to the starter. You should hear the solenoid energize by a clicking sound. You can check it by using your test light, first connect the test light alligator clip to the solenoid mounting screw and touch the heavy red terminal on the solenoid, it should light. Then put the test light on the other heavy wire and jump the solenoid (heavy red wire to the S terminal) and the light should light up.
Also, verify that your negative battery cable is connected to the engine block, it is usually connected at the front of the block and verify that the engine block is connected to the body. This connection is usually at the rear of the passenger side cylinder head and connected to the firewall directly behind the cylinder head.
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While you have the clip attached to the mounting bolt, remove the boot from the S terminal, and probe the boot while the key is in start position, it should light the test light. Plug the boot back on, then probe the stud that feeds the starter, while the key is in start position, it should light the test light.
Last edited by 50vert (7/05/2020 4:48 PM)
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Ok, here's what I tried doing
BobE's suggestions
1. Jump (piece of insulated wire, or a screw driver, be careful not to touch any body part) the heavy red wire (from the battery post) to the "S" terminal, the starter should crank - used 2 screw drivers, suprisingly it cranked, but only once and then wouldn't do it again, actually startled me. From the sound made, the teeth on the starter didn't engage correctly. I'm sure some teeth on the flywheel teeth were ground down. Definitely going to need to check the starter, but now I know the starter does work. Could not replicate.
2. You should hear the solenoid energize by a clicking sound - it doesn't make any noise at all when using the ignition switch. Don't know if it made a sound when I used the screw drivers.
2A. You can check it by using your test light, first connect the test light alligator clip to the solenoid mounting screw and touch the heavy red terminal on the solenoid, it should light - it does.
3. Test light on the other heavy wire and jump the solenoid (heavy red wire to the S terminal) and the light should light up - it does.
4. Also, verify that your negative battery cable is connected to the engine block - negative wire is there and connected although very dirty/corroded - see pic.
50vert suggestions
While you have the clip attached to the mounting bolt, remove the boot from the S terminal, and probe the boot while the key is in start position, it should light the test light - no lights
Plug the boot back on, then probe the stud that feeds the starter, while the key is in start position, it should light the test light - Clarification - by this you mean the stud on the starter itself and on the starter side of the solenoid?
Summary
Red Wire connected to S terminal with screw drivers - one crank, then nothing
Red wire to S terminal = lights
Mounting bolt of solenoid to Red wire = lights
Red wire (Battery side of solenoid) to Black wire (Starter side) = lights
Red wire to boot of S terminal with key on = no light
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Now with all of your changes....
Clip on positive at battery....
1) probe at the mounting bracket for solenoid? Light = ok. No light = poor ground connection
2) probe to brown wire on “s” terminal...disconnected from solenoid? Light = good. No light = Problem with one or more of the following firewall connector, ignition switch, wiring under dash, neutral safety switch, wiring mixed between neutral and back up maybe.
In any case, as long as the solenoid bracket is properly grounded and you use the screwdriver to short to “s” terminal...it should at least click. Before doing that have clip connected to battery negative and probe on start cable terminal. When you short, the light should come on.as well as hear/feel solenoid energize.
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Just to clarify, when you probed the metal contacts in the S terminal boot with it removed from the solenoid, and the key in start position, did you have the alligator clip on the mounting bolt of the solenoid to get a ground?
Dan, the brown wire goes to the I terminal.
Last edited by 50vert (7/05/2020 9:56 PM)
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Yeah, what Barry said.
😁
The red/blue wire not brown.
Thanks Barry
Last edited by Nos681 (7/06/2020 6:29 AM)
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You said in your first post the battery sat for a while. Maybe the car got a slow drain on the battery. Did you try to put a good charge on it after getting the wiring changes fixed? A week battery will light that light but won't turn a starter.
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wsinsle wrote:
A weak battery will light that light but won't turn a starter.
X-2
6sally6
PS Make SURE the battery is fully charged!
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Ok, after work I went out and played with the Mustang some more. Here are my findings.
1. Alligator clip on positive of battery, probe on either of the mounting bolts of solenoid = Light, so solenoid is grounded.
2. Alligator clip on mounting bolt of solenoid, probe to inside of red/blue wire boot that goes on the "S" terminal, key in start position = No light. Car is a manual 3 speed, so I don't think I have a neutral safety switch. The firewall to headlight harness is what I just got done replacing, connectors looked good, no connectors or pins were lose, wires didn't have any cuts and were pliable. I did use electrical grease on the connections when I put it back together. Will double check the connections though.
3. Alligator clip on negative of battery, probe on "S" terminal of solenoid = No sound, no light, didn't feel anything. Could this be a faulty solenoid?
4. I did use 2 screw drivers again going from the positive side of the solenoid to the "S" stud and the starter did engage. However I don't think the starter is correct for the car. Looking under the car the starter doesn't look to be seated correctly, but the bolts are tight. A little research tells me there could be two possible options, one for a manual and one for an auto. From what I've read auto parts stores could have them listed incorrectly. Not sure how to tell what I've got when I pull it out...any thought on that?
Pic of grounding cable that didn't upload yesterday.
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6sally6 and wsinlse - I have a multi-meter coming tomorrow, I'll be able check to see what condition the battery is in. I did get the starter to turn over this evening. But now I'm questioning if the car has the correct starter in it.
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Dys1688 wrote:
Ok, after work I went out and played with the Mustang some more. Here are my findings.
1. Alligator clip on positive of battery, probe on either of the mounting bolts of solenoid = Light, so solenoid is grounded.
2. Alligator clip on mounting bolt of solenoid, probe to inside of red/blue wire boot that goes on the "S" terminal, key in start position = No light. Car is a manual 3 speed, so I don't think I have a neutral safety switch. The firewall to headlight harness is what I just got done replacing, connectors looked good, no connectors or pins were lose, wires didn't have any cuts and were pliable. I did use electrical grease on the connections when I put it back together. Will double check the connections though.
3. Alligator clip on negative of battery, probe on "S" terminal of solenoid = No sound, no light, didn't feel anything. Could this be a faulty solenoid?
4. I did use 2 screw drivers again going from the positive side of the solenoid to the "S" stud and the starter did engage. However I don't think the starter is correct for the car. Looking under the car the starter doesn't look to be seated correctly, but the bolts are tight. A little research tells me there could be two possible options, one for a manual and one for an auto. From what I've read auto parts stores could have them listed incorrectly. Not sure how to tell what I've got when I pull it out...any thought on that?
Pic of grounding cable that didn't upload yesterday.
I think you would be wise to install a new nut on that ground and take some emery cloth to both the cable end - both sides - and the firewall around the bolt. That master ground is one of the most important connections in the car.
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The solenoid gets switched on via the red/blue wire on the S terminal, without that it can't start with the key.
Unplug your new harness at the firewall and look for power on the opposite connector in start position. I like to clean the female pins wit a piece of electrical wire with a bit of insulation stripped of, in a drill. it brushes them clean. If no power there, inspect back to the ignition switch and look for power there. If no power there, I'd suspect the ignition switch.
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Thanks for that starter tech bulletin Barry. Saved me some time, frustration and cash.
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You're welcome Bob ... you can spend some of that cash on a beverage when we next catch up.
Hope it helps the OP as much.
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50vert. your information helped a lot, thank you. The starter in the car was trashed. When I crawled under the car I found out that the starter had a hole in it and had a ton of rust and debris.I removed the starter and measured the starter registry hole and then the distance from the engine block plate to the fly wheel ring gear.I order a new starter and it should arrive on the 23rd. I also saved the info and printed it out to keep it with the car, hopefully everything will fit as expected.
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