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I have a 67 mustang with a 289, 3 speed. I'm in the process of trying to make the car more reliable after waking it from a 30 year slumber. I've had the car running and decided to clean all of the old fuel out of the gas tank and rebuild the carb since it had a bunch of trash in it. I was in the middle of tearing down the carb and I couldn't get the jets out of the carb. After searching the net I decided to try a method of drilling a small hole in them, tapping a torq bit into the hole, then removing them with a small 1/4 inch wrench on the end or the torq bit. This worked very well, I had the jets out in no time. However upon inspecting before reassembling the carb, I noticed the brass threads from the jets are embedded into the threads in the carb. Is there a way to salvage the carb? I thought about chasing the threads with a tap, not sure if that would make the situation better or worse. If the carb is trash what would be a good replacement and a reputable place to purchase from? I've seen really cheap carbs on ebay, walmart and amazon, but I'm not thinking I trust those. Also should the carb have a coating on it? The carb parts are gray, and don't feel smooth. There isn't any id tag on it so all I know is that it is a 2100 with a out an electric choke.
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Try a dental pick to see if you can get the threads out of there. After that, a tap is about your only fix. You could use helicoils at worst case.
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I would be careful, a lot of carb castings are actually zinc, not aluminum, and pretty fragile. I would do as MS suggest and try to pick out the brass. Maybe a bit of a soak with some good penetrating oil like Kroil. I worry that trying to tap it might tear up the zinc before cutting the brass out cleanly. If you get there you get there, but it would be my absolute last resort, and I'd expect that 50/50 you trash the casting.
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FYI....if its been setting up for 30 years and carb was full of junk..........it's a safe bet the gas tank needs replacing! (not too expensive) Don't waste time trying to clean an old rusty stock tank.
Wise money would replace the fuel line from tank to carb too. Rust can really clog a carb up.
6sal6
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Not a carb guru.
Did happen to watch this video by West Coast Classic Cougars...today...ok yesterday, i haven’t gone to sleep yet.
Especially if you are raising the dead after 30 years.
Hopefully, not as bad as the video.
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