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1/02/2023 9:28 AM  #1


Gap issues with new firewall install.

I am trying to figure out how to get these gaps to close on the firewall install. The whole car is sitting on Steve's framing jig. The complete floor pan was built on a professional framing jig. The front tower shocks fit into the front areas of the framing jig. The firewall fits under the floor of the floor pan, as it should. The firewall firmly rests against the front frame rail. The Dynacorn tower brace fits correctly between the shock towers and the four firewall holes align with the braces bolt holes. This was Steve's idea to help get things lined up. 

The problem is the firewall and the apron weld points are about 1/4 to 1/2 inch away from each other. 

Any ideas on what I am doing wrong?

 

1/02/2023 10:23 AM  #2


Re: Gap issues with new firewall install.

Ed, your pics are taken up so close we can’t tell what we are looking at.


Money you enjoy wasting is NOT wasted money... unless your wife finds out.
 

1/02/2023 1:08 PM  #3


Re: Gap issues with new firewall install.

From what I can see it looks like the entire firewall panel needs to move downward.  This would pull it tight to the bottom and to the inner fender.   But there is so much missing it could be anything.

 

1/03/2023 8:32 PM  #4


Re: Gap issues with new firewall install.

These are slightly better pictures showing the gap on the left side. The firewall with the cowl installed matches up the four holes pretty well where the bracing bolts go through all four pieces of metal. I will try to get a picture of this tomorrow. 


Last edited by Mochaman (1/03/2023 8:37 PM)

     Thread Starter
 

1/04/2023 9:41 AM  #5


Re: Gap issues with new firewall install.

Whine-knot find where it's hitting and trim off the 3/4" ?
Swat-eyed do!
6sal6


Get busy Liv'in or get busy Die'n....Host of the 2020 Bash at the Beach/The only Bash that got cancelled  )8
 

1/04/2023 5:22 PM  #6


Re: Gap issues with new firewall install.

I would make sure the doors installed on the cowl match up to the rockers.  That will determine the position of the cowl.  Perhaps firewall can move forward?  I would want to be sure the doors wound up in the right relationship with the rockers.  Then mock up the fenders in relation to the doors, then be sure inner fenders are in correct relation to the fenders.  The top of the cowl must align with the top of the fenders.  Quarter panels then must be aligned to the doors.
After it's all said and done, if the outer sheetmetal doesn't line up, you have a pile of garbage.  The stuff underneath only has to align to the jig's suspension pick-up points.
If you need dimensions off a fairly unmolested convertible, I can help...


Money you enjoy wasting is NOT wasted money... unless your wife finds out.
 

1/04/2023 8:43 PM  #7


Re: Gap issues with new firewall install.

Yeah I was afraid of letting the 65 vert go was going to take my dimension pattern go away. 
 

     Thread Starter
 

1/14/2023 4:02 PM  #8


Re: Gap issues with new firewall install.

checkout Peterson Restoration on Utube and search for 65 mustang fastback rebuild.
he is assembling all new sheet metal like you and i think episode 3 is dealing with front shock tower panels 
hope it has some help/insight

good luck
mark

 

1/14/2023 4:05 PM  #9


Re: Gap issues with new firewall install.

sorry episode 10

 

1/15/2023 8:51 PM  #10


Re: Gap issues with new firewall install.

Thanks mjacobs. I will have a look. I have been going over the Joe Daddy's Brooklyn Pony series. He is doing same thing but sort of skipped past some import info that I needed. 
 

     Thread Starter
 

Board footera


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